LONDON, 22-Feb-2021 — /EPR INDUSTRIAL NEWS/ — We are moving more and more into an on-demand world, where the companies who embrace digitalization and agility thrive. We have witnessed that the companies surviving in this new era of manufacturing are the ones who go digital, be agile, and mitigate risk.
The recent pandemic has resulted in new ways of working, highlighting the importance of getting immediate access to products and services. As manufacturers navigate the new normal, realizing digital agility has never been more important.
Having a responsive supply chain proves essential. Once you take a product to market, it is key to safeguard the supply chain. With a constantly changing market, your supply chain should be able to rapidly respond to satisfy demand where that means making more of the same product, or shifting focus to another more in demand item.
When done correctly, automation paves the way to digital agility. Agility results in lower cost and errors, whilst increasing productivity and sales. Digital agility enables manufacturers to quickly pivot when faced with disruption.
When manufacturers get it right, automation provides a path towards digital agility, which ultimately leads to the reduction of cost and errors, while improving productivity and raising revenue. Digital agility is especially important amid COVID-19 disruptions, as it allows manufacturers to quickly pivot.
Digitalization and technology help companies embrace new market trends. Market opportunity is evident in industry, the capture this, companies and their manufacturing partners need to push the existing boundaries and strive to push themselves and digitalize their processes. As products and services are moving more and more on-demand, only those that embrace this will gain competitive advantage.
LONDON, 9-Feb-2021 — /EPR INDUSTRIAL NEWS/ — COVID-19 taught us numerous things when it comes to manufacturing. Throughout 2020, we saw countless industries and companies alike struggling to source materials, complete production, and get their product to the end user. When normal supply chains were disrupted, there was a challenge and difficulty sourcing alternative means to achieve supply chain stability during this time, and keep production going.
Despite the world having a magnitude of advanced manufacturing capabilities, these are difficult to find and access. What has become clearer than ever before, is that current supply chains and manufacturing processes are international, proficient, and well-organised, and at the same time, they are delicate and can struggle delivering transparency to its user when hit with unforeseen instability. This was demonstrated by the shortage of supplies in numerous industries, from medical, to automotive, to digital goods. Not only did raw material become a challenge to source, but key industrial component shortage led to issues with final assembly of goods.
The future of the manufacturing industry requires improved resilience, agility, and supply chain transparency in order to manage any future disruption more effectively. Breaking the existing mold, embracing new technology, and developing a digital supply network which is able to quickly respond and adapt to any situation thrown its way.
This industry requires visible and accessible manufacturing in a digital format. China, in particular, is a country which is at the forefront of this new vision. China boosts advanced manufacturing competences, resources, and has a transparent and accessible infrastructure. Agility and resilience is key, and digital manufacturing platforms, particularly ones that offer an online marketplace at the users fingertips of a multitude of capabilities, is key. This digital core allows high transparency, easy visibility, easy access, and agility when faced with disruption.
Having a digital marketplace which can be accessed at any point from anywhere for any kind of manufacturing requirement allows for a truly agile foundation of digital supply networks. A user can identify manufacturing resources and capabilities at the touch of a button from part designs, features, machine tools, capabilities and more. This essentially breaks down the barriers and reduces effort typically found when sourcing manufacturing resources and capabilities.
The future will see more complex and improved versions of this digital manufacturing marketplace, allowing a user to be able to search for diverse manufacturing resources and capabilities and multiple variables such as manufacturing capacity (such as machine tool / specification) and complex part design. A further development is likely to be a more inclusive service, allowing the user to source based on capability to manufacture components with specific requirements, such as 5-axis CNC turning with horsepower and x/y/z travel metrics with metal additive manufacturing as an option.
Manufacturing is an extensive and multifaceted sphere, therefore a comprehension platform with effective searchable options is something which needs to be continually adapted and upgraded. Haizol’s manufacturing platform provides users with over 200,000 suppliers in Asia with wide-ranging capabilities and the ability to filter based on a variety of criteria. In terms of supplier, the user can select based on manufacturing type, region, industry, factory size, employee number, annual turnover, certification, R&D capacity, and more. They also have the option to filter by product, choosing process, material, and region, to see examples of what factories have previously made, to guide their decision making.
LONDON, 20-Jan-2021 — /EPR INDUSTRIAL NEWS/ — With travelling both nationally and internationally still difficult for many in Europe, sourcing new suppliers for manufacturing custom parts can prove challenging. To be instantly connected with new suppliers without leaving home is possible through Haizol. This platform is an on-demand manufacturing service which connects buyers with manufacturers that fit their project requirements.
As a buyer, you can register an account online, and submit a request for quote, together with an optional two level NDA agreement. The quote is then immediately sent through to over 200,000 factories across Asia. These factories are partners of Haizol, pre-vetted and screened in terms of their capacity, certifications, quality control, MOQ, and customer reviews. Those with the right capabilities are able to respond with their price for the project, this usually happens within 24 hours.
A customer can filter the quotes based on several criteria, and also choose to get more information of a potential supplier. Haizol is on hand to assist with any questions or with communication between the two parties. Once selected, production can begin immediately, with peace of mind that the project is being carried out by experts in the field.
Current suppliers include thousands specializing in CNC machining, injection molding, casting, stamping, fabrication, and mold making. They also offer a wide range of secondary processes, such as coating, anodizing, conditioning, and assembling.
With new suppliers joining the platform daily, matchmaking is possible in minutes. Sourcing manufacturers through Haizol not only reduces cost, it enables time to be freed up to focus on other aspects of the business. Having access to stable suppliers is crucial during this period, and mitigates the risk of supply chain instability.
LONDON, 31-Dec-2020 — /EPR INDUSTRIAL NEWS/ — Preparations in China for Chinese New Year happening on the 12th February 2021 have seen a surge in orders during this festive period.
2021 marks the year of the Ox in China, Oxen are the hard workers in the background, intelligent and reliable, but never demanding praise. In Chinese culture, the Ox is a valued animal. Because of its role in agriculture, positive characteristics, such as being hard-working and honest, are attributed to it.
Spring Festival, the official Chinese New Year, officially begins on the 12th and ends February 22nd. This is shortly followed by the lantern festival, celebrated on the 15th day of the first month in the lunar Chinese calendar, it signals the last day of traditional Chinese New Year celebrations. During this period, and production is China is often slower than usual, as factories close for the holidays.
Haizol are committed to ensuring customer’s supply chain remain stable and consistent, at a time when delays and longer lead times are more frequent than normal. In preparation for this holiday, Haizol are providing customers who place an order in the coming month an even faster lead time. Alongside this, the team provides a one to one tailor-made service providing advice on design, production, and logistics.
For on-demand manufacturing for metal and plastic parts, Haizol offer a comprehensive service with a turnaround time to fit their customers. Experts in CNC Machining, Injection Molding, Casting, Stamping, Fabrication, and Mold Making.
YANGEBUP, Perth, Western Australia, 23-Nov-2020 — /EPR INDUSTRIAL NEWS/ — The petroleum and petrochemical industries, although booming, face numerous challenges. These are only set to intensify as obtaining crude oil and petrochemicals by conventional and non-conventional means becomes more demanding financially, environmentally and in ever more hostile habitats. For these reasons the use of robotics and autonomous systems to carry out practical tasks is virtually a necessity for the industry to progress.
The time of the robot is well and truly upon us, and strategic use of such technology is set to bring about significant safety advances and cost efficiency for global industry. And this is particularly true when it comes to the production of petroleum and petrochemicals.
Because of the colossal value of these industries, with assets totalling billions of dollars, it’s understandable that those held responsible for ensuring continued profits are decidedly cautious when it comes to embracing new technology.
This means that the use of robots for inspection and maintenance is by no means the norm quite yet. But as more and more proof of the advantages becomes common knowledge, such solutions are becoming more widespread.
Inspection and maintenance challenges
Historically, achieving efficient inspection and maintenance of assets is a necessary but expensive task that needs to be carried out on a regular basis. Challenges posed include:
Significant downtime of assets causing reduced revenue
High costs associated with the opening, inspection, cleaning and maintenance of assets
Lengthy preparation periods to set up scaffolding and vent toxic gases to create a safe environment for human entry
The risk to human life when entering confined spaces and non or reduced oxygen atmospheres
The high cost of specialist inspection and maintenance teams
Worker compensation following accidents or incidents
The risk of human error during inspection
Inadequate visualisation of certain structures that are inaccessible for humans
Such challenges have meant that inspections and necessary maintenance can take weeks – even months – to complete. While this is taking place revenue ceases, so the need for speed is paramount. In addition, such challenges create little enthusiasm for companies to carry out proactive inspection over and above what’s required by legal industry standards.
Enter the robots
Rapidly advancing technology over the past decade has brought us to an era that’s truly able to overcome many of these challenges. And whilst we’re not quite in the realms of the most futuristic of sci-fi movies yet, the tech continues to advance. Today, robots such as crawlers and drones are able to reduce multiple challenges of inspection and maintenance, providing the opportunity for companies to not only meet health and safety requirements, but to exceed them, therefore reaping the benefits of proactive asset analysis and associated reduction in maintenance costs
As technology increases it becomes possible for companies to take advantage of robots to carry out tasks that present significant hazards to human life. Not only does this lower exposure to danger in this high-risk industry, but also provides a financial edge thanks to minimizing employee costs and improving manufacturing efficiency.
The latest in robotic developments have been dedicated towards ensuring they can be employed in real world situations, not simply in a laboratory. Over recent years the Defense Advanced Research Projects Agency (DARPA) has been pivotal in pushing such technology forwards, organising various tests and challenges for robotic manufacturers to overcome. These include the ability to handle tools, open doors, overcome unexpected obstacles, open valves and more.
Manufacturers have also had to ensure that such automaton tools are able to withstand explosive blasts.
The speed of technological advancement is expanding fast. Perhaps the most significant progression is that of increasing autonomy. Once only able to perform the basics, the capacity for robots to carry out more complex tasks is now either in existence or poised on the cusp of becoming reality. These include:
The ability to navigate autonomously
Identifying and solving problems
Learning from their experiences and those of others
Sharing a workspace with humans and interacting with them.
Current and future opportunities
The four major industry processes of exploration, development, production and site abandonment are all ripe for increased usage of robotic technology to reduce costs, improve efficiency and increase safety.
Throughout all these stages there are many opportunities for robot use, especially in that of inspection and maintenance. Current and potential applications as the industry and technology moves forward include:
Using robots to enter confined spaces to carry out tasks. Not only does this dramatically decrease human risk, but negates the need for unnecessary downtime to prepare for human entry. Currently such health and safety procedures account for up to 80% of asset downtime, therefore the adoption of a robotic element within the workforce provides cost reduction on a significant scale.
The use of robots for other potentially hazardous tasks: These include working at height, working within low or non-oxygen environments, firefighting and working in non-temperate conditions.
As a replacement for humans in remote locations: Robots that can carry out more complex operations will reduce the need for human operators in locations such as offshore sites.
Reducing safety preparations in hazardous work locations: For example, a robot working at height or in a difficult to reach location will not require health and safety measures such as scaffolding and other preparations, therefore reducing costs, downtime and risk.
Furthermore, the reduced cost and time effect of using advanced robots allows for the adoption of much improved inspection and maintenance programs. Proactively carrying out such tasks leads to a considerably reduced chance of any unplanned maintenance issues and/or the occurrence of catastrophic events.
In short, the use of robots in the future will lead to a significant reduction in downtime of industry assets, lowered costs, increased human safety and the ability to work in ever more hostile, hard to reach environments.
In a global marketplace that’s predicted to reach over $7 trillion US dollars* (Oil & Gas) by 2024 and $958.8 billion** (Petrochemical) by 2025, companies, although sensibly judicious in their eagerness to take advantage of such technology, are fast-becoming aware of the competitive edge it can bring.
The fate of Australia’s diminishing manufacturing industry has long been hanging in the balance – and then?
BIBRA LAKE, Perth, Western Australia , 23-Nov-2020 — /EPR INDUSTRIAL NEWS/ — Along came COVID-19. For a sector that had been neglected for decades, while the pandemic wasn’t quite the final nail in the coffin, it certainly brought with it the shock wave that made our government sit up and take notice.
And maybe – just maybe – the situation might bring the stars into alignment that will help close the country’s chasm of a skills gap.
Manufacturing is Crucial for Our Economic Recovery
Change is always hard to come by, especially at the extent manufacturing needs. But there are some green roots showing. Thanks to the new government taskforce set up in response to an industry-led recommendation plan, the desperately needed funding for investment and growth is beginning to trickle through.
So what does this mean for the industry, and in particular the small and medium-sized businesses that make up the majority of the sector?
To fully comprehend this we need to drive deep into the rot that’s now endemic throughout. Only by understanding the mistakes that’ve been made and why we have such a major skills crisis, can we begin to turn this unfortunate turn of events around.
By far the most effective way of doing this is to lay bare the biggest error of all, and it all boils down to this: we’ve forgotten the value of local business and manufacturing capabilities. It’s hard to pinpoint exactly when this occurred, but if COVID has brought about anything, it’s that we’ve had a hard, sharp lesson as to the importance of local support and expertise. Suddenly the crucial need for home-grown supply chain capabilities has become vital for our businesses and industries, and this can only be brought back up to scratch with a long-term strategy and, most importantly, the necessary funding.
Manufacturing Provides the Building Blocks from which All Other Industries can Grow
The world desperately scrabbled for commodities (ventilators, PPE, toilet roll!) and we were among them. Once upon a time our powerhouse nation boasted some of the best skilled workers on the planet. Today we are but a shadow of our former selves.
So has COVID achieved what many industry experts have failed to do over the previous few decades, and forced the hand of our government to invest in the sector? Perhaps so… What has definitely happened is the following:
We’re beginning to understand the many benefits of local support and expertise
We’ve realised that the value of local business and manufacturing capabilities is more about quality and service, and less about price
The importance of great B2B relationships is something our economy relies on
These are the reasons that, at last, the funding is starting to be put into place for SMEs to be able to upskill their workers and invest in advanced manufacturing processes. It’s only through initiatives such as these that we can become competitive on a global scale. In addition, it gives these companies the opportunity to innovate and commercialise new technologies.
So… Is 2020 the year that manufacturing turns the corner and provides the bedrock necessary for our country to begin to close the skills gap? Only time will tell for sure. But what it has meant is that companies such as SixDe have begun the slow uphill climb – and long may it continue.
An example of this is SixDe’s expansion in preparation of the commercialisation of Magneto, a robotic platform that is the future of inspection robotics. The industry relies on such innovation. With such projects and advancement, we not only get the chance to retrain our current workers, but we lay the foundations that will attract the brightest young minds from around the world to come and live, study and work in our wonderful country. So perhaps, just perhaps, we can drag some positivity from the awful situation that is COVID, and use it to bring about a greater good for Australia.
To find out more about Magneto and the home-produced precision machine components from SixDe, visit www.sixde.com.au or call 08 9434 1112.
LONDON, 11-Nov-2020 — /EPR INDUSTRIAL NWES/ — Haizol entered the market as a manufacturer of metal and plastic parts and components, quickly becoming a go-to name in the machining and molding industry both within China and throughout the world. Haizol now has a solid and expanding consumer base worldwide of small and medium enterprises who require custom manufacturing of high quality parts.
Haizol is a one-stop sourcing solution for quality parts and products, and is excited to announce they have added to their offerings. From design to door, Haizol can now manufacture motorcycles, e-bikes, and bicycles, including custom parts for these products. Being a custom manufacturer gives the customer maximum flexibility in terms of achieving their product requirements. With a low minimum order quantity, it is accessible for businesses of all sizes.
Haizol have been developing their automotive manufacturing capabilities over the last several years, and have now reached the perfect point to produce and deliver automotive supplies to the masses. With flexible solutions for all business types, a customer can jump onto the website to get a same day quote, at unbeatable value for money. In-house engineers make the process seamless, being on hand to provide design assistance, manufacturability advice, and cost reduction recommendations.
Haizol’s customer satisfaction rate is second to none, with their transparent ordering and review service enabling new customers to order with confidence.
From production, to assembly, and delivery, try Haizol today to reduce your sourcing budget.
MONTGOMERYVILLE, PA, USA, 10-Oct-2019 — /EPR INDUSTRIAL NEWS/ — ASI Drives introduces the next generation of heavy-duty, fully enclosed transaxles with their Mark 600, set to markedly transform both indoor and outdoor material handling. An evolution of the industry-standard Mark 400, the company designed the new transaxle as a high-performance replacement for applications typically requiring internal combustion engines. The Mark 600 is part of ASI’s Viking Transaxle product line.
“The Mark 600 is possible thanks to recent improvements in battery and electronics technology,” explains John Cross, ASI Drives’ President and CTO. “When combined with our transaxle technology,” he goes on, “these improvements allowed us to develop a new transaxle capable of replacing the internal combustion engine in the outdoor material handling market.” Other markets include outdoor power equipment and floor care.
High-torque and High-speed Configurations
With a large 70 mm mount, the Mark 600 produces up to 270 Nm of torque at 60 RPM under high load in high-torque configurations. Under typical load, high-speed configurations produce 60 Nm of torque at 119 RPM. This makes it suitable for many applications, from motorized wheelbarrows, plane tuggers and trailer movers to personal scooters, large floor-cleaning machines and more.
The Benefits of Thoughtful Design and Engineering
Distinguishing features of the Mark 600 include: single-piece casting for precision gear alignment and quieter operation; bolt-on tube extensions for multiple widths without retooling; high-strength bevel gear differentials; available robust permanent magnet DC motors; easily replaceable motors and brushes; service intervals exceeding 2,000 hours.
Highly Customizable Feature Set
ASI can configure the Mark 600 to meet the demands of a variety of applications. Reduction ratios range from 24:1 to 36:1. Standard widths range from 237 mm to 596 mm, with custom widths available. Motor options include permanent magnet DC 4-pole and brushless AC and DC motors, available in 122 mm and up to 152 mm diameters, respectively. Voltages range from 12 V to 48 V DC. Axles can be hubs or custom.
MONTGOMERYVILLE, PA, USA, 6-Jun-2019 — /EPR INDUSTRIAL NEWS/ — ASI Drives, a leading manufacturer of custom engineered gear drives since 1985, has announced that its President, John Cross, has been named chairman of the American Gear Manufacturers Association (AGMA).
An AGMA board member since 2013, Cross assumed the role of chair in April. He will hold that position for a two-year term.
The AGMA, which celebrated its centennial in 2016, is active in standards development of gears and power transmission products, offers a range of in-person and online courses, and hosts events, expositions and trade missions. Many of these activities drive the development of new technology to further the role that manufactured gears play in the ever-expanding industrial sector.
AGMA member companies currently number more than 470. They include gear manufacturers from the United States, Mexico, and Canada, as well as gearing interests from more than 30 countries around the world.
“ASI is honored to have John playing such a key role in a group as important as the AGMA,” said ASI CEO Doug Fastuca. “His work on the board has already done a great deal to benefit the industry as a whole, and as chairman he is in a position to really drive change and improvement among its membership and the industry as a whole.”
For his part, Cross says this marks the culmination of his more than 20-year involvement with AGMA.
“I have used AGMA standards since I began my career in 1985,” Cross said. “I began my association with AGMA in 1997 when I started working at ASI Drives, who is a 30-year AGMA member.
“Since I joined the board in 2013 I’ve been fortunate to have developed deep, lasting relationships with many high-level business leaders across various industries. Being the Chair of AGMA‘s Board of Directors affords me the opportunity to have meaningful discussions with industry leaders throughout the world about their strategic and business plans. Learning from their experience and knowledge allows me to better address the needs of the association and its members, as well as ASI and our customers.”
MONTGOMERYVILLE, PA, USA, 2-Apr-2019 — /EPR INDUSTRIAL NEWS/ — ASI Drives, a leading manufacturer of custom engineered gear drives since 1985, has announced a major rebranding, the enhancement of towing functionality with its breakout FRED2500 AGV, and an upcoming opportunity to meet FRED in person.
After nearly 35 years, ASI Technologies recently rebranded itself as ASI Drives. The change captures the company’s focus on delivering world-class gear drive solutions to its target markets and providing superior product value for customers.
ASI does not simply design and manufacture battery-powered gear drives for machines up to one ton; ASI Drives solutions, value, and gear technology.
“ASI has developed an industry-leading ability to solve problems and offer value to our customers,” said Doug Fastuca, CEO. “We continue to innovate our gear and motor technologies with AGMA Standards, and with the introduction of our FRED AGV, we’re driving new areas of performance and automation.”
The change further establishes ASI within the AGV and warehouse automation markets, as does the introduction of FRED, ASI’s innovative, self-driving, material-handling vehicle.
FRED is not your typical AGV. It’s simple to set up, productive, flexible, safe, and affordable. And with the addition of new towing capabilities, there are a multiple methods and opportunities to move material around your facility. Using empty dollies, a detachable handle, and a quick-release tongue, FRED can easily move between multiple pickup locations with ease.
If you plan to be in Chicago for ProMat 2019, we hope you’ll stop by to meet FRED2500. You can find it and the rest of the team from ASI Drives in booth #S1061 at McCormick Place.
About ASI Drives
Founded in 1985, ASI Drives is a U.S. manufacturer of custom engineered gear drive solutions to the global medical mobility, floor care, material handling, warehouse automation, and robotics industries. ASI’s relentless focus on innovation in engineering and manufacturing has led to the creation of numerous industry-leading products and solutions, as well as compact and efficient gear drives, brushless motor technology, advanced gear processing, lubrications and now, an AGV. ASI is ISO 9001:2015 certified. Learn more about ASI Drives at asidrives.com
SEATTLE, WA, United States, 20-Mar-2019 — /EPR INDUSTRIAL NEWS/ — AeroGo, Inc. is pleased to welcome Jeroen Schouten to the position of Regional Manager for Europe. Jeroen’s considerable expertise in aviation, aerospace, manufacturing and high-tech will serve him well as he focuses on growing and maintaining partnerships and increasing overall awareness of AeroGo product offerings that solve challenges inherent to moving heavy loads. Jeroen will represent AeroGo air bearing products, air cushion vehicles, and wheeled transfer carts. He will also manage the distributor network in the EU.
“AeroGo products are used in every major industry in Europe. We are committed to providing local distribution and on-site assistance to this market,” stated Paul Jakse, Vice President of Sales, “Jeroen is crucial to our continued success in the region.”
Jeroen can be reached via mobile at +31 (6) 1108.5918 or via email at Schouten.email@example.com.
Founded in 1967, AeroGo is the world leader in providing innovative machine moving solutions for heavy, awkward, fragile or exceptionally heavy loads. Visit www.aerogo.com for more information.
DUBLIN 2, Ireland, 26-Oct-2018 — /EPR INDUSTRIAL NEWS/ — Fact.MR recently announced the launch of its report that provides detailed assessment on the crawler cranes market. A comprehensive analysis has been offered on the key factors that are likely to shape the crawler cranes market’s trajectory. The report also profiles key stakeholders in the automotive fuel injectors market, along with assessment on their product portfolio and key developments. Production and sales of crawler cranes have been tracked across key markets including Asia-Pacific excluding Japan (APEJ), North America, Japan and Europe.
Demand for crawler cranes continues to rise, with sales estimated at over 3,600 units in 2018
Greater China is the largest market for crawler cranes; the region accounted for over 30% of the global crawler crane sales in 2017
Gains are significant in the U.S. and India – collectively, these two markets account for nearly one-fourth volume sales of crawler cranes
Crawler cranes with <150 tons load capacity are the top-selling category; volume growth is likely to be 2X as that of 300-600 tons category
Construction industry accounted for the highest demand for crawler cranes; wind farms are an upcoming avenue
Greater China – The Manufacturing Hub of Crawler Cranes
Crawler crane sales in Greater China are likely to surpass 1,200 units in 2018—this is 2X greater than sales in the second most lucrative market – India. Greater China’s position as the largest manufacturing hub for construction machinery continues on an upward spiral, complemented by the Dragon’s ascendancy as a global economic powerhouse. While these trends continue to pose significant impact on crawler cranes production and sales in the country, regulatory bodies such as EPD have imposed emission regulations that delay approval of these equipment being sold or leased.
Crawler Cranes Production by Key Countries (Units)
“The crawler crane industry in India is at crossroads, as the market has matured in recent years and shed its skepticism on utility of highly advanced machinery. End-users are now willing to invest in premium equipment, thereby providing an impetus to manufacturers to introduce high-tech products,” says Mr. Shambhu Nath Jha, Senior Consultant at Fact.MR.
“The transition phase of the construction equipment industry in India alludes a cascading effect on crane rental cost, if there is any slack in demand. However, presence of manufacturers that sell counterfeit products at lower cost continues to pose adverse impacts on productivity, reliability and performance of crawler cranes. This will confine future growth prospects of the industry,” concludes Mr. Jha.
Fact.MR’s report titled ‘Crawler Cranes Market Forecast, Trend Analysis, and Competition Tracking – Global Market Insights 2018-2028,” gives a comprehensive analysis on production and sales of crawler cranes across key regions. Prominent trends impacting growth of the crawler cranes market have been identified and analyzed in detail. The study also offers a segmental analysis and forecast on the crawler cranes market.
Perth, WA, Australia, 2018-Sep-18 — /EPR Network/ — A laser alignment system eliminates all the guesswork and unknowns associated with traditional measurement systems like dial gauges, straight edge methods and co-ordinate measurement machines (CMMs).
But their advantages stretch way beyond just the quality of the results that they deliver. Here are 10 of the top reasons why your operation should switch to precision laser alignment.
PINPOINT ACCURACY. Unlike other systems, a laser tool can measure down to 0.001mm, even over long distances. The laser beam is always 100% straight and what’s more, laser systems automatically calculate for shims and adjustments values, so the results are always accurate. Unlike older technologies where accuracy may also be compromised because of reading errors, sticky dial hands and low resolutions, laser tools have extremely high resolutions for pinpoint accuracy.
QUICK AND EASY SET UP AND FASTER RESULTS. The equipment is lightweight and easy to learn as well as use which means much shorter set-up times, preparation and measurements. It can also measure three axis directions in a fraction of a second, which results in further time-savings.
MORE RELIABLE. Because lasers eliminate the possibility of human error and inconsistency, they’re more reliable and precise than any other method. Repeatability is another significant benefit and regardless of who is using the equipment and taking the measurements, the laser equipment will always deliver the same consistent results.
ELIMINATES HARDWARE SAG. When a dial gauge is used, there is always a risk of some of the fixtures sagging which can compromise the accuracy of the displayed value. With a laser tool however, there is nothing to worry about with regards to fixtures dropping or sagging.
SAVE BOTH MONEY AND TIME
Faster set-up and operation coupled with the absolute precision of the results mean a laser tool can easily pay for itself in a matter of months.
SOFT FOOT – HARD RESULTS. Machine frame distortion and soft foot issues can be problematic but unlike a dial gauge which only tells half the story, a laser alignment tool provides a true representation of what’s going at the feet of the rotating machinery as well as what’s happening with the movement between the axes of the shafts being aligned.
VERSATILE. A quality laser alignment system does more than just measure alignment. These versatile tools enable optimum equipment set-up and operation, measuring base flatness, twist, squareness, bearing condition, spindle direction and straightness amongst others.
ABILITY TO MEASURE WITH A SMALL SHAFT ROTATION. Measuring with a traditional dial gauge can require a rotation anywhere between 1800 and 3600. However, a laser alignment tool can take a complete measurement with a much smaller shaft rotation, sometimes as little as 400 which is advantageous especially when machine parts prohibit a full rotation.
ENHANCED DATA MANAGEMENT. Advanced software solutions bring data management to a new level. PDF reports can be generated directly from the instrument, results can be examined in real time and the information can be integrated with an existing software system for record-keeping and reference purposes.
REDUCED ENERGY CONSUMPTION. Half of all machine failures are caused by alignment errors, so it is critical that errors are identified and removed as early as possible – or better still, are prevented from happening in the first place. When machinery is well-aligned and running smoothly, it will consume less energy than a poorly-aligned one which is another compelling reason for choosing fast, accurate and reliable laser alignment technology.
Given that laser alignment tools are simple to learn, easy to use, highly accurate and deliver a wide range of benefits, there’s no need to continue using complicated dial gauges and other older technologies which may be compromising the efficiency of your rotating machinery as well as compromising your bottom-line.
Nexxis has worked with many customers across a diverse range of industries to develop customised solutions for their particular alignment requirements. Deciding to go for laser technology is a major step towards more efficient, cost-effective and productive machinery, but it’s critical that the tool – or combination of tools and accessories – that you choose are right for your unique needs in terms of cost, functionality and relevance to the application.
For expert, practical advice on a tailored solution, please contact Nexxis at nexxis.com.au to see their extensive range of quality technical equipment including world-class laser alignment products from Easy Laser and Rotalign.
Wilmington, DE, 2018-Feb-21 — /EPR INDUSTRIAL NEWS/ — Peggy Del Fabbro, CEO of M. Davis & Sons, announced that it has acquired a Messer Cutting Systems Evolution® Plasma Cutting Table. The revolutionary new equipment enables M. Davis and Sons fabrication specialists to produce an enhanced level of smooth edge quality, precision hole cutting, and it keeps the surrounding work area smoke free.
“We are excited to offer the new equipment to advance the customer’s project schedule,” said John Bonk, M. Davis and Sons’ Vice-President of Operations.
The new state-of-the-art plasma cutting equipment by Messer Cutting Systems is software controlled and allows M. Davis & Sons to provide a larger volume of plate cutting in-house to accommodate client needs. The plasma cutting table allows materials to be cut run in measurements from 1.5” for carbon steel to 1-inch for stainless steel and to achieve high-quality edges. Metal plates are aligned to the torch via a camera for extreme accuracy.
One of the most innovative features of the equipment is its smoke-free design. It’s equipped with exhaust dampers that open and close as the welding torch moves for a safer work environment. The Messer Slagger component automatically cleans the machine base with pusher blades for cleaning performed in just minutes for minimal downtime.
The plasma cutting equipment represents the next evolution for steel fabrication and industrial construction. An innovative approach to construction and fabrication enables the company to work faster and produce the highest quality results while providing significant time savings for any project.
The company recently sent two of its fabrication specialists to Wisconsin to receive specialized training and instruction on the equipment’s operation. Additional operators are being trained as part of an ongoing in-house program.
The acquisition of the Messer Cutting Systems Evolution® Plasma Cutting Table by M. Davis & Sons provides the company’s clients in multiple industries with an enhanced level of quality, precision and options for modular process skid fabrication and assembly, steel fabrication, industrial construction and welding.
Dublin, OH, Aug-01-2017 — /EuropaWire/ — LSP Technologies (LSPT) is now filling its schedule for laser peening application development in Europe. This landmark opportunity coincides with the impending delivery of LSPT’s Procudo® 200 Laser Peening System to the ZAL Center of Applied Aeronautical Research (ZAL Zentrum für Angewandte Luftfahrtforschung) in Hamburg, Germany. Beginning in 2018, LSPT is making the Procudo® System available to European manufacturers for laser peening research and application development.
Key features of the Procudo® 200 Laser Peening System:
• Production-quality system engineered for high-volume laser peening
• Diode-pumped, pulsed YLF laser delivers high beam quality for consistent processing
• Fastest (20 Hz) and most powerful (200 W) pulsed laser peening equipment available in the world
• Real-time diagnostics and selectable beam parameters for comprehensive process control
“This is the first opportunity for many European manufacturers to access an industrial laser peening system for application and product development research,” said David Lahrman, VP of Business Development for LSPT. “We’re introducing a superior fatigue enhancement solution to the European market, and we’re excited to form new partnerships in pursuit of stronger, more reliable components.”
Laser shock peening (LSP) is a powerful metal improvement process that produces a 10X fatigue life enhancement over shot peening. LSP utilizes a high-energy pulsed laser to generate controlled stress waves that impart compressive residual stresses up to 12 mm beneath the material surface. Laser peening has been proven to significantly extend the service life of metal parts by providing enhanced resistance to common failure mechanisms:
LSP Technologies’ newest laser peening facility will reside in the heart of the Hamburg Aviation Cluster at the ZAL Center of Applied Aeronautical Research. The ZAL TechCenter is one of the largest and most advanced aeronautical research facilities in the world, offering an innovative research space for collaborative development of emerging technologies.
Companies looking to improve the fatigue strength and performance capabilities of their parts should contact LSP Technologies regarding access to the Hamburg laser peening facility. Highly trained technicians will work alongside OEM researchers to develop custom applications addressing specific material performance issues.
Perth, Western Australia, Jun-27-2017 — /EPR INDUSTRIAL NEWS/ — Nexxis are one of Australia’s leading suppliers of specialist remote visual inspection (RVI) technology and non destructive testing (NDT) equipment and they have all the answers to your equipment misalignment problems.
Industrial operations are losing huge sums of money because the centrelines of the shafts of their rotating equipment (such as pumps and motors) aren’t running on the same axis and are therefore misaligned – with some industry sources going as far as saying that shaft misalignment is to blame for up to 50% of all machine breakdowns.
And when you consider that a survey by a leading rotating equipment service company found that less than 10% of machines that were evaluated were aligned within acceptable tolerances, misalignment is clearly a widespread problem.
Here are some of the costly and damaging effects of equipment that is poorly aligned or misaligned.
Misalignment is one of the leading causes of vibration problems – and as the reliability of the machine corresponds directly with the level of vibration, excessive radial and axial vibrations will impact negatively on performance. All rotating equipment will produce a certain level of noise, but when the shafts are misaligned and the equipment vibrates excessively, noise levels will also escalate correspondingly.
Premature failure of seals and bearings
Accelerated failure of seals and other parts is costly – and even the slightest misalignment can result in excessive force and stress being put onto the bearings and seals. Replacement parts are expensive, plus there’s also the risk of damage and contamination of other components from the leaking fluid from the stressed seals and bearings.
Increased energy costs
Misalignment correlates directly to higher power consumption as the machines are less efficient and therefore draw greater amounts of energy.
In the same way that variations in temperature can cause misalignment, misalignment can cause machines to overheat which results in lubrication issues as well as safety risks.
Misalignment can cause the shafts to break or crack – and this can lead to unplanned downtime and production problems as well as costly equipment repair.
Higher operating costs, loss of production and increased maintenance costs
Misaligned machinery generally has a shorter service lifespan and this premature failure of capital equipment adversely affects outputs as well as negatively impacting the operation’s balance sheet. Higher maintenance costs, costly downtime, unexpected capital costs for equipment replacement, increased inventory for spare parts and even the potential for catastrophic machinery failures are all consequences of misalignment-induced mechanical failures.
Inferior quality outputs
Misaligned machinery can also result in inferior or defective products which can impact on profitability.
Implementing a careful and thorough preventative maintenance programme will go a long way towards minimising the risk – and the associated costs – of misaligned machinery. To find out how a customised solution can ensure that your operation runs at optimum efficiency, you should contact Nexxis on 08 9418 4952 or via their website, nexxis.com.au.
Dublin, Ohio, USA, Jun-14-2017 — /EuropaWire/ —LSP Technologiesannounces the sale of its state-of-the-art Procudo® 200 Laser Peening System to the ZAL Zentrum für Angewandte Luftfahrtforschung in Hamburg, Germany. The equipment is being delivered to the ZAL TechCenter in Hamburg during the 3rd quarter of 2017, and being used to study metal fatigue enhancement applications for the civil aviation industry.
“We are very excited to introduce the first production-quality commercial laser peening system into Europe,” said Dr. Jeff Dulaney, President and CEO of LSP Technologies, Inc. “Laser peening is becoming the aviation industry standard for increasing fatigue strength in titanium and steels, and LSPT’s Procudo® Laser Peening System is the most powerful and versatile machine available for component service life extension.”
Laser peening is a proven method for significantly increasing the fatigue life and fatigue strength of metals. The mechanical surface enhancement process utilizes a high-energy pulsed laser beam to impart compressive residual stresses up to twenty times deeper than shot peening. The compressive stresses introduced by laser peening add strength and robustness to metal parts by improving their resistance to damage, fatigue, crack initiation and crack propagation. Benefits of the process include: extended component service life, reduced maintenance and repair costs, improved part performance, and enhanced resistance to failure. The process has been employed for years by major aerospace OEMs including GE Aviation and Rolls Royce.
LSP Technologies’ Procudo® 200 Laser Peening System is the only commercially available laser designed exclusively for laser peening. It employs a diode-pumped, pulsed YLF laser that produces a flat-top beam for smooth energy distribution and consistent processing. The flexible system offers selectable laser parameters, along with custom controls and diagnostics developed from LSPT’s 20 years of laser peening experience. Engineered for high-volume production processing, the Procudo® Laser Peening System can deliver 20 pulses per second, making it the fastest laser peening system ever built.
The Hamburg Center of Applied Aeronautical Research was established in 2009 as a technological research and development hub for the Hamburg Aviation Network. It is a public-private partnership that not only includes collaboration from some of the aviation industry’s largest organizations, such as Lufthansa and Airbus, but also from suppliers, SME, universities, research institutions, start-ups and many more. The ZAL TechCenter opened in Hamburg in 2016, and the 95-million-euro facility immediately became one of the largest and most advanced aeronautical research facilities in the world.
LSP Technologies is the world’s premier laser peening services, technology and equipment provider. It is the only company in the world selling, installing, and integrating state-of-the-art laser peening systems into manufacturing and research facilities. The company has been providing laser peening production services for clients in the aviation and power generation industries for over twenty years, and has been awarded more than fifty patents for innovations in laser peening equipment and technology.
Willetton WA, Australia, Apr-20-2017 — /EPR INDUSTRIAL NEWS/ — AccuPak are Australia’s leading supplier of packing, filling, bagging and palletising machinery and equipment, and they have the answers on how you can increase your productivity, reduce your personnel requirements and minimise the risk of injury. Accupak helps business owners save money and improve efficiencies with automated palletising systems. The advantages of automatic palletising are numerous, as detailed below.
Any industrial and warehousing operation that is still relying on manual palletising is likely to be compromising their productivity, quality and business efficiencies.
Manual palletising is no match for modern automated equipment in terms of speed, precision, productivity, safety, quality and outputs and in today’s highly competitive environment, businesses need to take every opportunity to improve.
Palletising is the final step in an assembly line whereby the products (such as boxes, bags, cases, cartons, bottles, sacks etc) are loaded onto pallets. Semi-automatic and automatic palletising systems have undergone major changes in recent years, with advances in robotics technology driving significant improvements in terms of pallet pattern flexibility, tooling flexibility, cycle times as well as the presentation of the stacked pallets.
In basic terms, a robotic palletiser utilises various end-of-arm-tools which alleviate the need for manual stacking of bags, cartons or drums onto a pallet, thereby increasing productivity and profitability while allowing greater flexibility and versatility.
Although automated palletising equipment requires a capital outlay, many businesses are surprised at just how quickly they get a return on their investment. It doesn’t take long before the companies’ bottom-lines reflect the improvements in productivity and efficiencies that are made possible by the new equipment – and customer satisfaction levels are also a lot higher.
Let’s take a closer look at how palletising equipment will benefit a business:
Speed of operation. Humans can’t compete with automated or even semi-automated palletising equipment when it comes to speed. The equipment works faster than any person possibly can, plus it can operate continuously.
Quality control. Because human error is eliminated, a robotic palletiser ensures that quality standards are consistent and deliveries/outputs are always correctly counted and packed. The overall consistency of the loading and unloading processes improves, thereby reducing costly stoppages required to fix errors and inconsistencies as well as reducing the likelihood (and therefore, the cost) of returns or damaged goods.
Reduce labour costs. Eliminating the human element or substantially reducing the level of human intervention leads to substantially lower labour costs and greater efficiencies. The likelihood of error and contamination from human handling is minimised plus there are the obvious productivity and profitability benefits as a result of lower labour costs. Another reason why automated palletisers can improve business efficiencies is that personnel who are no longer required on the manual packing line can be redeployed to other areas within the organisation and used to greater effect.
Greater flexibility. Versatile palletising equipment makes it easy to reconfigure systems to handle different shapes, case sizes, pallet stacking patterns, layers of product and weights as well as handle multiple production lines. This means faster turnaround times and productivity improvements.
Improved working conditions. An automated palletising system reduces the need for workers to do heavy lifting and repetitive work, and minimises the likelihood of OH&S issues. This means a safer working environment with reduced likelihood of workplace injuries and costly workers compensation claims.
Improved data handling and reporting. Computerized controls and a seamless interface with other business software systems allow improved data gathering, real-time reporting and analysis as well as reducing invoicing errors and enabling a more streamlined and secure information chain.
More efficient use of floorspace. A robotic palletiser generally occupies less space than a manual operation which means businesses can use their square meterage more cost-effectively. In some instances, operations are even able to reduce the size of their factory or warehouse, which results in substantial cost savings.
Find out more by calling the AccuPak professionals on 1300 793 476 or visit www.accupak.com.au to learn more about their extensive range of palletising equipment and solutions.
The Workplace Depot is delighted to announce that their range of Fetra trucks and trolleys will now be under warranty for 10 years; previously the warranty was for five years.
Many workplaces rely heavily on trucks and trolleys to move goods around and they can take a heavy pounding from regular, hefty usage. So it may come as a surprise that a company could guarantee the reliability of such an item for an extended period.
Ken Miller, Director of the Workplace Depot explained, “The reason we can give a 10 year warranty is because the equipment is now manufactured at highly efficient production facilities using some of the most advanced precision machinery. The Fetra range of trucks and trolleys are also powder-coated and undergo vigorous shot blasting pre-treatment.”
The new manufacturing process extends the product life as well as keeping the finish in tip-top condition for much longer.
There may be cheaper alternatives in the truck and trolley ranges provided by other suppliers, but buying an inferior item can be a false economy. This type of transport equipment has notoriously high levels of wear and tear, so lower quality equipment may only last a few years and therefore need to be replaced. This wastes both time and money versus the alternative of purchasing a reliable product that is guaranteed for 10 years.
Steve Miller, The Workplace Depot’s Managing Director commented on the quality of the Fetra products, “We are proud of the fact that if any of the Fetra products fail within 10 years, we will replace the whole truck or trolley, not just replace a part. We will of course do this free of charge. Our range is built to last and nothing says this more than a 10 year warranty.”
To view the full range of Fetra manufactured trucks and trolleys, visit the Workplace Depotwebsite.
Laundry 365 is pleased to have formed a good relationship with the 5th largest domestic appliance manufacturer in Europe namely Fagor and sells a complete range of their products. However Laundry 365 has now moved into the complete dishwashing area as well as the laundry business. The company has vast experience in the clothes washing industry and its expertise in the use and servicing of all the laundry based machines, from Commercial Laundry Equipment Parts to full service packages. The similarity in the ware washing business machines to the laundry washers and other machines is such that laundry 365 has an excellent base with which to advise, supply and service any of the warewashers that are at the top of the game. They also have all the links to the suppliers and also to the user trade as they are very often the same as those that require laundries and washing services.
The Fagor AD20C Glass Washer is a great machine for a good standard operation that requires a steady supply of clean glasses ready for instant return to service. Fagor is based in the Basque country and is a company that has steadily grown over the years and provides excellent quality machines for the catering trade. It regularly competes quite successfully with all the major domestic appliance companies at a competitive price and with a high quality product. The Fagor AD20C Glass Washer will wash some 320 glasses per hour and uses a microprocessor control to operate the unit in 3 major programmes working from a remove all problems programme for heavily soiled glasses to a quick programme for typical low level contamination. The quality of the cleaning is excellent and the glasses will come out dry and clean and ready to use.
Laundry 365 notes that the Fagor AD20C Glass Washer is ideal for the standard kitchen, bar or hostelry as it provides a large quantity of glasses from a relatively small machine. The unit fits under the standard work counter so that it is out of the way and yet is easily accessible and being fitted at low level it leaves the upper area open for work space or open counter usage. There is an automatic detergent dispenser which will provide the right quantity of detergent on a consistent basis.
It is noted that Laundry 365 are pleased with the versatility of the Fagor AD20C Glass Washer as it will operate successfully in the full range of catering industries. It works ideally in the bar or pub trade where the unit will sit quite safely under the bar counter to provide a good quick access to recycled glasses on a regular basis. It can be loaded by bar staff in between serving and fits with the continual usage and recycling system that this usage requires. On the other hand it will also fit quite happily in the restaurant or large kitchen where glasses are returned from the eating area sorted from the crockery and washed ready for return service. This is a good workhorse supplied by a great supplier in Laundry 365.