LONDON, 22-Feb-2021 — /EPR INDUSTRIAL NEWS/ — We are moving more and more into an on-demand world, where the companies who embrace digitalization and agility thrive. We have witnessed that the companies surviving in this new era of manufacturing are the ones who go digital, be agile, and mitigate risk.
The recent pandemic has resulted in new ways of working, highlighting the importance of getting immediate access to products and services. As manufacturers navigate the new normal, realizing digital agility has never been more important.
Having a responsive supply chain proves essential. Once you take a product to market, it is key to safeguard the supply chain. With a constantly changing market, your supply chain should be able to rapidly respond to satisfy demand where that means making more of the same product, or shifting focus to another more in demand item.
When done correctly, automation paves the way to digital agility. Agility results in lower cost and errors, whilst increasing productivity and sales. Digital agility enables manufacturers to quickly pivot when faced with disruption.
When manufacturers get it right, automation provides a path towards digital agility, which ultimately leads to the reduction of cost and errors, while improving productivity and raising revenue. Digital agility is especially important amid COVID-19 disruptions, as it allows manufacturers to quickly pivot.
Digitalization and technology help companies embrace new market trends. Market opportunity is evident in industry, the capture this, companies and their manufacturing partners need to push the existing boundaries and strive to push themselves and digitalize their processes. As products and services are moving more and more on-demand, only those that embrace this will gain competitive advantage.
LONDON, 9-Feb-2021 — /EPR INDUSTRIAL NEWS/ — COVID-19 taught us numerous things when it comes to manufacturing. Throughout 2020, we saw countless industries and companies alike struggling to source materials, complete production, and get their product to the end user. When normal supply chains were disrupted, there was a challenge and difficulty sourcing alternative means to achieve supply chain stability during this time, and keep production going.
Despite the world having a magnitude of advanced manufacturing capabilities, these are difficult to find and access. What has become clearer than ever before, is that current supply chains and manufacturing processes are international, proficient, and well-organised, and at the same time, they are delicate and can struggle delivering transparency to its user when hit with unforeseen instability. This was demonstrated by the shortage of supplies in numerous industries, from medical, to automotive, to digital goods. Not only did raw material become a challenge to source, but key industrial component shortage led to issues with final assembly of goods.
The future of the manufacturing industry requires improved resilience, agility, and supply chain transparency in order to manage any future disruption more effectively. Breaking the existing mold, embracing new technology, and developing a digital supply network which is able to quickly respond and adapt to any situation thrown its way.
This industry requires visible and accessible manufacturing in a digital format. China, in particular, is a country which is at the forefront of this new vision. China boosts advanced manufacturing competences, resources, and has a transparent and accessible infrastructure. Agility and resilience is key, and digital manufacturing platforms, particularly ones that offer an online marketplace at the users fingertips of a multitude of capabilities, is key. This digital core allows high transparency, easy visibility, easy access, and agility when faced with disruption.
Having a digital marketplace which can be accessed at any point from anywhere for any kind of manufacturing requirement allows for a truly agile foundation of digital supply networks. A user can identify manufacturing resources and capabilities at the touch of a button from part designs, features, machine tools, capabilities and more. This essentially breaks down the barriers and reduces effort typically found when sourcing manufacturing resources and capabilities.
The future will see more complex and improved versions of this digital manufacturing marketplace, allowing a user to be able to search for diverse manufacturing resources and capabilities and multiple variables such as manufacturing capacity (such as machine tool / specification) and complex part design. A further development is likely to be a more inclusive service, allowing the user to source based on capability to manufacture components with specific requirements, such as 5-axis CNC turning with horsepower and x/y/z travel metrics with metal additive manufacturing as an option.
Manufacturing is an extensive and multifaceted sphere, therefore a comprehension platform with effective searchable options is something which needs to be continually adapted and upgraded. Haizol’s manufacturing platform provides users with over 200,000 suppliers in Asia with wide-ranging capabilities and the ability to filter based on a variety of criteria. In terms of supplier, the user can select based on manufacturing type, region, industry, factory size, employee number, annual turnover, certification, R&D capacity, and more. They also have the option to filter by product, choosing process, material, and region, to see examples of what factories have previously made, to guide their decision making.
YANGEBUP, Perth, Western Australia, 23-Nov-2020 — /EPR INDUSTRIAL NEWS/ — The petroleum and petrochemical industries, although booming, face numerous challenges. These are only set to intensify as obtaining crude oil and petrochemicals by conventional and non-conventional means becomes more demanding financially, environmentally and in ever more hostile habitats. For these reasons the use of robotics and autonomous systems to carry out practical tasks is virtually a necessity for the industry to progress.
The time of the robot is well and truly upon us, and strategic use of such technology is set to bring about significant safety advances and cost efficiency for global industry. And this is particularly true when it comes to the production of petroleum and petrochemicals.
Because of the colossal value of these industries, with assets totalling billions of dollars, it’s understandable that those held responsible for ensuring continued profits are decidedly cautious when it comes to embracing new technology.
This means that the use of robots for inspection and maintenance is by no means the norm quite yet. But as more and more proof of the advantages becomes common knowledge, such solutions are becoming more widespread.
Inspection and maintenance challenges
Historically, achieving efficient inspection and maintenance of assets is a necessary but expensive task that needs to be carried out on a regular basis. Challenges posed include:
Significant downtime of assets causing reduced revenue
High costs associated with the opening, inspection, cleaning and maintenance of assets
Lengthy preparation periods to set up scaffolding and vent toxic gases to create a safe environment for human entry
The risk to human life when entering confined spaces and non or reduced oxygen atmospheres
The high cost of specialist inspection and maintenance teams
Worker compensation following accidents or incidents
The risk of human error during inspection
Inadequate visualisation of certain structures that are inaccessible for humans
Such challenges have meant that inspections and necessary maintenance can take weeks – even months – to complete. While this is taking place revenue ceases, so the need for speed is paramount. In addition, such challenges create little enthusiasm for companies to carry out proactive inspection over and above what’s required by legal industry standards.
Enter the robots
Rapidly advancing technology over the past decade has brought us to an era that’s truly able to overcome many of these challenges. And whilst we’re not quite in the realms of the most futuristic of sci-fi movies yet, the tech continues to advance. Today, robots such as crawlers and drones are able to reduce multiple challenges of inspection and maintenance, providing the opportunity for companies to not only meet health and safety requirements, but to exceed them, therefore reaping the benefits of proactive asset analysis and associated reduction in maintenance costs
As technology increases it becomes possible for companies to take advantage of robots to carry out tasks that present significant hazards to human life. Not only does this lower exposure to danger in this high-risk industry, but also provides a financial edge thanks to minimizing employee costs and improving manufacturing efficiency.
The latest in robotic developments have been dedicated towards ensuring they can be employed in real world situations, not simply in a laboratory. Over recent years the Defense Advanced Research Projects Agency (DARPA) has been pivotal in pushing such technology forwards, organising various tests and challenges for robotic manufacturers to overcome. These include the ability to handle tools, open doors, overcome unexpected obstacles, open valves and more.
Manufacturers have also had to ensure that such automaton tools are able to withstand explosive blasts.
The speed of technological advancement is expanding fast. Perhaps the most significant progression is that of increasing autonomy. Once only able to perform the basics, the capacity for robots to carry out more complex tasks is now either in existence or poised on the cusp of becoming reality. These include:
The ability to navigate autonomously
Identifying and solving problems
Learning from their experiences and those of others
Sharing a workspace with humans and interacting with them.
Current and future opportunities
The four major industry processes of exploration, development, production and site abandonment are all ripe for increased usage of robotic technology to reduce costs, improve efficiency and increase safety.
Throughout all these stages there are many opportunities for robot use, especially in that of inspection and maintenance. Current and potential applications as the industry and technology moves forward include:
Using robots to enter confined spaces to carry out tasks. Not only does this dramatically decrease human risk, but negates the need for unnecessary downtime to prepare for human entry. Currently such health and safety procedures account for up to 80% of asset downtime, therefore the adoption of a robotic element within the workforce provides cost reduction on a significant scale.
The use of robots for other potentially hazardous tasks: These include working at height, working within low or non-oxygen environments, firefighting and working in non-temperate conditions.
As a replacement for humans in remote locations: Robots that can carry out more complex operations will reduce the need for human operators in locations such as offshore sites.
Reducing safety preparations in hazardous work locations: For example, a robot working at height or in a difficult to reach location will not require health and safety measures such as scaffolding and other preparations, therefore reducing costs, downtime and risk.
Furthermore, the reduced cost and time effect of using advanced robots allows for the adoption of much improved inspection and maintenance programs. Proactively carrying out such tasks leads to a considerably reduced chance of any unplanned maintenance issues and/or the occurrence of catastrophic events.
In short, the use of robots in the future will lead to a significant reduction in downtime of industry assets, lowered costs, increased human safety and the ability to work in ever more hostile, hard to reach environments.
In a global marketplace that’s predicted to reach over $7 trillion US dollars* (Oil & Gas) by 2024 and $958.8 billion** (Petrochemical) by 2025, companies, although sensibly judicious in their eagerness to take advantage of such technology, are fast-becoming aware of the competitive edge it can bring.
LONDON, 11-Nov-2020 — /EPR INDUSTRIAL NWES/ — Haizol entered the market as a manufacturer of metal and plastic parts and components, quickly becoming a go-to name in the machining and molding industry both within China and throughout the world. Haizol now has a solid and expanding consumer base worldwide of small and medium enterprises who require custom manufacturing of high quality parts.
Haizol is a one-stop sourcing solution for quality parts and products, and is excited to announce they have added to their offerings. From design to door, Haizol can now manufacture motorcycles, e-bikes, and bicycles, including custom parts for these products. Being a custom manufacturer gives the customer maximum flexibility in terms of achieving their product requirements. With a low minimum order quantity, it is accessible for businesses of all sizes.
Haizol have been developing their automotive manufacturing capabilities over the last several years, and have now reached the perfect point to produce and deliver automotive supplies to the masses. With flexible solutions for all business types, a customer can jump onto the website to get a same day quote, at unbeatable value for money. In-house engineers make the process seamless, being on hand to provide design assistance, manufacturability advice, and cost reduction recommendations.
Haizol’s customer satisfaction rate is second to none, with their transparent ordering and review service enabling new customers to order with confidence.
From production, to assembly, and delivery, try Haizol today to reduce your sourcing budget.
MONTGOMERYVILLE, PA, USA, 10-Oct-2019 — /EPR INDUSTRIAL NEWS/ — ASI Drives introduces the next generation of heavy-duty, fully enclosed transaxles with their Mark 600, set to markedly transform both indoor and outdoor material handling. An evolution of the industry-standard Mark 400, the company designed the new transaxle as a high-performance replacement for applications typically requiring internal combustion engines. The Mark 600 is part of ASI’s Viking Transaxle product line.
“The Mark 600 is possible thanks to recent improvements in battery and electronics technology,” explains John Cross, ASI Drives’ President and CTO. “When combined with our transaxle technology,” he goes on, “these improvements allowed us to develop a new transaxle capable of replacing the internal combustion engine in the outdoor material handling market.” Other markets include outdoor power equipment and floor care.
High-torque and High-speed Configurations
With a large 70 mm mount, the Mark 600 produces up to 270 Nm of torque at 60 RPM under high load in high-torque configurations. Under typical load, high-speed configurations produce 60 Nm of torque at 119 RPM. This makes it suitable for many applications, from motorized wheelbarrows, plane tuggers and trailer movers to personal scooters, large floor-cleaning machines and more.
The Benefits of Thoughtful Design and Engineering
Distinguishing features of the Mark 600 include: single-piece casting for precision gear alignment and quieter operation; bolt-on tube extensions for multiple widths without retooling; high-strength bevel gear differentials; available robust permanent magnet DC motors; easily replaceable motors and brushes; service intervals exceeding 2,000 hours.
Highly Customizable Feature Set
ASI can configure the Mark 600 to meet the demands of a variety of applications. Reduction ratios range from 24:1 to 36:1. Standard widths range from 237 mm to 596 mm, with custom widths available. Motor options include permanent magnet DC 4-pole and brushless AC and DC motors, available in 122 mm and up to 152 mm diameters, respectively. Voltages range from 12 V to 48 V DC. Axles can be hubs or custom.
MONTGOMERYVILLE, PA, USA, 6-Jun-2019 — /EPR INDUSTRIAL NEWS/ — ASI Drives, a leading manufacturer of custom engineered gear drives since 1985, has announced that its President, John Cross, has been named chairman of the American Gear Manufacturers Association (AGMA).
An AGMA board member since 2013, Cross assumed the role of chair in April. He will hold that position for a two-year term.
The AGMA, which celebrated its centennial in 2016, is active in standards development of gears and power transmission products, offers a range of in-person and online courses, and hosts events, expositions and trade missions. Many of these activities drive the development of new technology to further the role that manufactured gears play in the ever-expanding industrial sector.
AGMA member companies currently number more than 470. They include gear manufacturers from the United States, Mexico, and Canada, as well as gearing interests from more than 30 countries around the world.
“ASI is honored to have John playing such a key role in a group as important as the AGMA,” said ASI CEO Doug Fastuca. “His work on the board has already done a great deal to benefit the industry as a whole, and as chairman he is in a position to really drive change and improvement among its membership and the industry as a whole.”
For his part, Cross says this marks the culmination of his more than 20-year involvement with AGMA.
“I have used AGMA standards since I began my career in 1985,” Cross said. “I began my association with AGMA in 1997 when I started working at ASI Drives, who is a 30-year AGMA member.
“Since I joined the board in 2013 I’ve been fortunate to have developed deep, lasting relationships with many high-level business leaders across various industries. Being the Chair of AGMA‘s Board of Directors affords me the opportunity to have meaningful discussions with industry leaders throughout the world about their strategic and business plans. Learning from their experience and knowledge allows me to better address the needs of the association and its members, as well as ASI and our customers.”
MONTGOMERYVILLE, PA, USA, 2-Apr-2019 — /EPR INDUSTRIAL NEWS/ — ASI Drives, a leading manufacturer of custom engineered gear drives since 1985, has announced a major rebranding, the enhancement of towing functionality with its breakout FRED2500 AGV, and an upcoming opportunity to meet FRED in person.
After nearly 35 years, ASI Technologies recently rebranded itself as ASI Drives. The change captures the company’s focus on delivering world-class gear drive solutions to its target markets and providing superior product value for customers.
ASI does not simply design and manufacture battery-powered gear drives for machines up to one ton; ASI Drives solutions, value, and gear technology.
“ASI has developed an industry-leading ability to solve problems and offer value to our customers,” said Doug Fastuca, CEO. “We continue to innovate our gear and motor technologies with AGMA Standards, and with the introduction of our FRED AGV, we’re driving new areas of performance and automation.”
The change further establishes ASI within the AGV and warehouse automation markets, as does the introduction of FRED, ASI’s innovative, self-driving, material-handling vehicle.
FRED is not your typical AGV. It’s simple to set up, productive, flexible, safe, and affordable. And with the addition of new towing capabilities, there are a multiple methods and opportunities to move material around your facility. Using empty dollies, a detachable handle, and a quick-release tongue, FRED can easily move between multiple pickup locations with ease.
If you plan to be in Chicago for ProMat 2019, we hope you’ll stop by to meet FRED2500. You can find it and the rest of the team from ASI Drives in booth #S1061 at McCormick Place.
About ASI Drives
Founded in 1985, ASI Drives is a U.S. manufacturer of custom engineered gear drive solutions to the global medical mobility, floor care, material handling, warehouse automation, and robotics industries. ASI’s relentless focus on innovation in engineering and manufacturing has led to the creation of numerous industry-leading products and solutions, as well as compact and efficient gear drives, brushless motor technology, advanced gear processing, lubrications and now, an AGV. ASI is ISO 9001:2015 certified. Learn more about ASI Drives at asidrives.com
SEATTLE, WA, United States, 20-Mar-2019 — /EPR INDUSTRIAL NEWS/ — AeroGo, Inc. is pleased to welcome Jeroen Schouten to the position of Regional Manager for Europe. Jeroen’s considerable expertise in aviation, aerospace, manufacturing and high-tech will serve him well as he focuses on growing and maintaining partnerships and increasing overall awareness of AeroGo product offerings that solve challenges inherent to moving heavy loads. Jeroen will represent AeroGo air bearing products, air cushion vehicles, and wheeled transfer carts. He will also manage the distributor network in the EU.
“AeroGo products are used in every major industry in Europe. We are committed to providing local distribution and on-site assistance to this market,” stated Paul Jakse, Vice President of Sales, “Jeroen is crucial to our continued success in the region.”
Jeroen can be reached via mobile at +31 (6) 1108.5918 or via email at Schouten.firstname.lastname@example.org.
Founded in 1967, AeroGo is the world leader in providing innovative machine moving solutions for heavy, awkward, fragile or exceptionally heavy loads. Visit www.aerogo.com for more information.
DUBLIN 2, Ireland, 08-Nov-2018 — /EPR INDUSTRIAL NEWS — Robotics in the automotive industry has been acclaimed as the impetus behind driving optimization and rethinking of production and process through innovative measures. Prospect of artificial intelligence is promising, with the ability to eliminate various inefficiencies in the automotive manufacturing, ranging from design and planning to maintenance and sales.
Robots have become increasingly palpable in supporting repetitive operations of car manufacturers, with the consensus that the robotics process automation (RPA) has translated into a proven technology, providing tangible benefits to automakers who deploy it. As in case of most technologies, with time, expenses linked with implementation and maintenance of RPA have diminished sharply – gaining significance as a manufacturing efficacy and capability enhancing option among small and large businesses alike.
Automotive paint robots are already a standard practice in the industry, wherein robotic arms spray bodywork – depriving the need for proficient manual painters and providing a more even, faster, and smoother finish. Automotive paint robot sales worldwide are foreseen to bring in revenues nearly US$ 700 Mn in 2018, recording a Y-o-Y growth of approximately 8%. Automotive paint robots have evolved over the years to become faster, lighter, and integrated with several activators and sensors.
Collaborative Robots to Steer Future Trajectory of Automotive Industry
Automotive industry continues to remain one of the largest and quickest adopters of the industrial robotics technology. Carmakers have huge plans for next-generation development of their factories, with smarter designs, collaborative robots and artificial intelligence emerging as secret ingredients to the flexible manufacturing – humans. For example – GM’s plant in Shanghai will soon produce electric vehicles with the aid of machines that work quietly in self-directed harmony.
Collaborative robots, or “cobots,” unrestrained by steel cages are being programmed in GM’s plant for working abreast humans on production lines – one unusual operation being handling installation of gears in transmissions. Automakers worldwide are embracing industry 4.0 and the concord alludes lesser intervention of humans. Focus is currently on improving efficiency and flexibility between humans and machines, while automakers concentrate on development of multiple models that are powered by electric motors or gas engines or both.
Approaches toward using collaborative robots and relevant digital tools will determine future layout and size of automotive manufacturing facilities. Ford Motor Co.’s future vision for electric vehicle production alludes the requirement for lower investment, fewer workers, and relatively compact floor area. The company has installed few collaborative robots in its recently renovated truck plant at Louisville, Kentucky. Digital tools such as augmented reality and predictive analytics for mapping new assembly lines and scheduling maintenance & repairs prior to machine breakdowns are also being deployed by this leading automaker.
Reluctance to Enormous Infrastructure Investment and Scarce Skillset Undermine Permeation
Most artificial intelligence systems and robotics are witnessing slow rate of adoption among leading players. For instance, Ford Motor Co has been reluctant to investing more on dedicated electric vehicle manufacturing unless there is consistent and sufficient demand for justifying the expense. Even Tesla, which long acclaimed implementation of robots to translate into an “alien dreadnought,” recently concluded at the fact that human intervention is underrated and excessive automation could involve more technical glitches.
Automotive companies are partly cautious in huge infrastructural investment, sensing future production orders might fall in line with new vehicle sales in the next economic downturn. Manufacturers currently favor lower debt loads to rid huge loan payments in case of stagnant revenue generation in the down market.
Scarce skillset is a key challenge being addressed by the automotive industry when it comes to RPA-driven plants. This can be attributed partly to Millennials’ distaste for manufacturing work as robots steadily replace humans against the backdrop of pressures on automakers to reduce the overall vehicle cost.
DUBLIN 2, Ireland, 26-Oct-2018 — /EPR INDUSTRIAL NEWS/ — Fact.MR recently announced the launch of its report that provides detailed assessment on the crawler cranes market. A comprehensive analysis has been offered on the key factors that are likely to shape the crawler cranes market’s trajectory. The report also profiles key stakeholders in the automotive fuel injectors market, along with assessment on their product portfolio and key developments. Production and sales of crawler cranes have been tracked across key markets including Asia-Pacific excluding Japan (APEJ), North America, Japan and Europe.
Demand for crawler cranes continues to rise, with sales estimated at over 3,600 units in 2018
Greater China is the largest market for crawler cranes; the region accounted for over 30% of the global crawler crane sales in 2017
Gains are significant in the U.S. and India – collectively, these two markets account for nearly one-fourth volume sales of crawler cranes
Crawler cranes with <150 tons load capacity are the top-selling category; volume growth is likely to be 2X as that of 300-600 tons category
Construction industry accounted for the highest demand for crawler cranes; wind farms are an upcoming avenue
Greater China – The Manufacturing Hub of Crawler Cranes
Crawler crane sales in Greater China are likely to surpass 1,200 units in 2018—this is 2X greater than sales in the second most lucrative market – India. Greater China’s position as the largest manufacturing hub for construction machinery continues on an upward spiral, complemented by the Dragon’s ascendancy as a global economic powerhouse. While these trends continue to pose significant impact on crawler cranes production and sales in the country, regulatory bodies such as EPD have imposed emission regulations that delay approval of these equipment being sold or leased.
Crawler Cranes Production by Key Countries (Units)
“The crawler crane industry in India is at crossroads, as the market has matured in recent years and shed its skepticism on utility of highly advanced machinery. End-users are now willing to invest in premium equipment, thereby providing an impetus to manufacturers to introduce high-tech products,” says Mr. Shambhu Nath Jha, Senior Consultant at Fact.MR.
“The transition phase of the construction equipment industry in India alludes a cascading effect on crane rental cost, if there is any slack in demand. However, presence of manufacturers that sell counterfeit products at lower cost continues to pose adverse impacts on productivity, reliability and performance of crawler cranes. This will confine future growth prospects of the industry,” concludes Mr. Jha.
Fact.MR’s report titled ‘Crawler Cranes Market Forecast, Trend Analysis, and Competition Tracking – Global Market Insights 2018-2028,” gives a comprehensive analysis on production and sales of crawler cranes across key regions. Prominent trends impacting growth of the crawler cranes market have been identified and analyzed in detail. The study also offers a segmental analysis and forecast on the crawler cranes market.
Perth, WA, Australia, 2018-Sep-18 — /EPR Network/ — A laser alignment system eliminates all the guesswork and unknowns associated with traditional measurement systems like dial gauges, straight edge methods and co-ordinate measurement machines (CMMs).
But their advantages stretch way beyond just the quality of the results that they deliver. Here are 10 of the top reasons why your operation should switch to precision laser alignment.
PINPOINT ACCURACY. Unlike other systems, a laser tool can measure down to 0.001mm, even over long distances. The laser beam is always 100% straight and what’s more, laser systems automatically calculate for shims and adjustments values, so the results are always accurate. Unlike older technologies where accuracy may also be compromised because of reading errors, sticky dial hands and low resolutions, laser tools have extremely high resolutions for pinpoint accuracy.
QUICK AND EASY SET UP AND FASTER RESULTS. The equipment is lightweight and easy to learn as well as use which means much shorter set-up times, preparation and measurements. It can also measure three axis directions in a fraction of a second, which results in further time-savings.
MORE RELIABLE. Because lasers eliminate the possibility of human error and inconsistency, they’re more reliable and precise than any other method. Repeatability is another significant benefit and regardless of who is using the equipment and taking the measurements, the laser equipment will always deliver the same consistent results.
ELIMINATES HARDWARE SAG. When a dial gauge is used, there is always a risk of some of the fixtures sagging which can compromise the accuracy of the displayed value. With a laser tool however, there is nothing to worry about with regards to fixtures dropping or sagging.
SAVE BOTH MONEY AND TIME
Faster set-up and operation coupled with the absolute precision of the results mean a laser tool can easily pay for itself in a matter of months.
SOFT FOOT – HARD RESULTS. Machine frame distortion and soft foot issues can be problematic but unlike a dial gauge which only tells half the story, a laser alignment tool provides a true representation of what’s going at the feet of the rotating machinery as well as what’s happening with the movement between the axes of the shafts being aligned.
VERSATILE. A quality laser alignment system does more than just measure alignment. These versatile tools enable optimum equipment set-up and operation, measuring base flatness, twist, squareness, bearing condition, spindle direction and straightness amongst others.
ABILITY TO MEASURE WITH A SMALL SHAFT ROTATION. Measuring with a traditional dial gauge can require a rotation anywhere between 1800 and 3600. However, a laser alignment tool can take a complete measurement with a much smaller shaft rotation, sometimes as little as 400 which is advantageous especially when machine parts prohibit a full rotation.
ENHANCED DATA MANAGEMENT. Advanced software solutions bring data management to a new level. PDF reports can be generated directly from the instrument, results can be examined in real time and the information can be integrated with an existing software system for record-keeping and reference purposes.
REDUCED ENERGY CONSUMPTION. Half of all machine failures are caused by alignment errors, so it is critical that errors are identified and removed as early as possible – or better still, are prevented from happening in the first place. When machinery is well-aligned and running smoothly, it will consume less energy than a poorly-aligned one which is another compelling reason for choosing fast, accurate and reliable laser alignment technology.
Given that laser alignment tools are simple to learn, easy to use, highly accurate and deliver a wide range of benefits, there’s no need to continue using complicated dial gauges and other older technologies which may be compromising the efficiency of your rotating machinery as well as compromising your bottom-line.
Nexxis has worked with many customers across a diverse range of industries to develop customised solutions for their particular alignment requirements. Deciding to go for laser technology is a major step towards more efficient, cost-effective and productive machinery, but it’s critical that the tool – or combination of tools and accessories – that you choose are right for your unique needs in terms of cost, functionality and relevance to the application.
For expert, practical advice on a tailored solution, please contact Nexxis at nexxis.com.au to see their extensive range of quality technical equipment including world-class laser alignment products from Easy Laser and Rotalign.
Perth, Western Australia, 2018-Jun-13 — /EPR INDUSTRIAL NEWS/ — Corrosion is widely accepted as one of the primary causes of degradation and failures in storage tanks.
Many industries including agriculture, general chemical, oil & gas store and energy use above-ground, below-ground, vertical, cylindrical and horizontal tanks to store product with the energy industry in particular exposed to the possibility of corrosion-related issues in their storage facilities. Millions of litres of oil, petrochemicals, liquid gas and other materials are stored in tanks and any failures could have catastrophic results.
Environmental conditions including weather and ground conditions can cause corrosion, but the bulk of the risk emanates from the contents of the storage facilities themselves. Harsh chemicals, contaminants and other corrosive materials which are kept in storage tanks can cause internal corrosion of the metal tanks, pipelines and platforms both on-site and further downstream, with the likelihood of degradation escalating when they’re subjected to constant or regular exposure to corrosive substances.
Controlling and combating corrosion is not only an operational imperative but it’s actually a matter of national security.
Non-destructive testing (NDT) plays a significant role in maintaining the safety and security of assets and infrastructure and NDT technologies together with the development of durable new coatings and other advanced engineering procedures have enabled industries to protect storage facilities against corrosion. For example, metallic and organic coatings and insulation are being applied to tanks and along bond lines as added layers of protection and new non-corrodible materials such as fibreglass are increasingly being used to help minimise the likelihood of corrosion. Engineers are also building secondary containment systems around storage facilities as added protection, plus they are making use of advanced techniques like cathodic protection to further mitigate the risks of corrosion.
Major strides have been made in corrosion-management and whereas engineers used to react to corrosion-related problems, nowadays their approach is a far more preventative one.
Some examples of NDT technologies which play a key role in corrosion-management are:
Ultrasonic thickness testing which is used to map wall thickness and identify areas of corrosion that may be hidden or difficult to detect, such as in pipework and areas under insulation;
Eddy current testing to assess the condition of tanks and which can identify potential weaknesses;
Acoustic emissions testing to monitor the condition of both metallic and fibreglass tanks;
Thermal testing to isolate areas of potential weakness; and
Magnetic Flux Leakage (MFL) for testing the integrity of the floor of a container.
Effective inspection of storage facilities through the use of advanced NDT techniques and instruments will identify any areas of degradation or repairs that are required BEFORE any failure occurs. However, accurate and repeatable data is a key element of an effective corrosion-management programme and therefore it is imperative to choose NDT equipment and/or an inspection service provider that delivers the required high performance standards.
Nexxis’s range of NDT equipment and services will provide you with all the highly accurate and comprehensive data that you’ll need to assess the condition of your storage facilities and make informed asset management decisions. Have a look at our extensive range of high quality NDT equipment for sale, lease or purchase on our website, nexxis.com.au or get in touch on 08 9418 4952 and speak to one of our highly experienced technical team. We’re in the business of developing solutions that meet your operation’s individual and changing NDT equipment needs, so talk to us first about your corrosion-management requirements.
M. Davis and Sons, Inc. has been awarded the National Safety Excellence Award, which is the industry’s leading safety laurel that honors both merit shop general and specialty contractors.
Long Beach, CA, 2018-Mar-30 — /EPR INDUSTRIAL NEWS/ — Associated Builders and Contractors Delaware Chapter announced the winners of the prestigious Excellence in Construction award during its 28th annual celebration held in Long Beach, California.
The award was received by the construction and fabrication company M. Davis and Sons received amidst resounding applause.
M. Davis and Sons. Inc. is the leader in construction and fabrication of corporate plants and facilities for Fortune 500 Companies. Their expertise in mechanical, electrical, fabrication, instrumentation, and power distribution equipment create efficient processes for their customers.
Receiving the award has been termed as a milestone for the company as the Excellence in Construction awards program is the industry’s leading competition that honors both general and specialty contractors for innovative and high-quality merit shop construction projects.
Held on March 26, 2018, the ceremony of the ABC’s 28th Annual Excellence in Construction Awards had guests from every corner of the industry.
Talking to them, the 2018 ABC National Chair George R. Nash. Jr., Director of Preconstruction at Branch & Associates in Herndon, VA said,
“I am continually inspired by the amazing talent these ABC members and their employees display every day in the communities they build. It is an honor to recognize their commitment to world-class safety, superior craftsmanship, and cutting-edge innovation. The scope of this year’s Excellence in Construction award-winning projects, from a science museum and luxury apartment buildings to a polyethylene facility and sports stadiums, proves that if it can be built, the merit shop can be built it, on time and on budget.”
The Associated Builders and Contractors (ABC) organizes Excellence in Construction Awards every year and selects winners based on the several criteria such as experience modification rating, OSHA report information, commitment to safe work practices, policy and leadership, and safety vision.
Wilmington, DE, 2018-Feb-21 — /EPR INDUSTRIAL NEWS/ — Peggy Del Fabbro, CEO of M. Davis & Sons, announced that it has acquired a Messer Cutting Systems Evolution® Plasma Cutting Table. The revolutionary new equipment enables M. Davis and Sons fabrication specialists to produce an enhanced level of smooth edge quality, precision hole cutting, and it keeps the surrounding work area smoke free.
“We are excited to offer the new equipment to advance the customer’s project schedule,” said John Bonk, M. Davis and Sons’ Vice-President of Operations.
The new state-of-the-art plasma cutting equipment by Messer Cutting Systems is software controlled and allows M. Davis & Sons to provide a larger volume of plate cutting in-house to accommodate client needs. The plasma cutting table allows materials to be cut run in measurements from 1.5” for carbon steel to 1-inch for stainless steel and to achieve high-quality edges. Metal plates are aligned to the torch via a camera for extreme accuracy.
One of the most innovative features of the equipment is its smoke-free design. It’s equipped with exhaust dampers that open and close as the welding torch moves for a safer work environment. The Messer Slagger component automatically cleans the machine base with pusher blades for cleaning performed in just minutes for minimal downtime.
The plasma cutting equipment represents the next evolution for steel fabrication and industrial construction. An innovative approach to construction and fabrication enables the company to work faster and produce the highest quality results while providing significant time savings for any project.
The company recently sent two of its fabrication specialists to Wisconsin to receive specialized training and instruction on the equipment’s operation. Additional operators are being trained as part of an ongoing in-house program.
The acquisition of the Messer Cutting Systems Evolution® Plasma Cutting Table by M. Davis & Sons provides the company’s clients in multiple industries with an enhanced level of quality, precision and options for modular process skid fabrication and assembly, steel fabrication, industrial construction and welding.
Dublin, OH, Aug-01-2017 — /EuropaWire/ — LSP Technologies (LSPT) is now filling its schedule for laser peening application development in Europe. This landmark opportunity coincides with the impending delivery of LSPT’s Procudo® 200 Laser Peening System to the ZAL Center of Applied Aeronautical Research (ZAL Zentrum für Angewandte Luftfahrtforschung) in Hamburg, Germany. Beginning in 2018, LSPT is making the Procudo® System available to European manufacturers for laser peening research and application development.
Key features of the Procudo® 200 Laser Peening System:
• Production-quality system engineered for high-volume laser peening
• Diode-pumped, pulsed YLF laser delivers high beam quality for consistent processing
• Fastest (20 Hz) and most powerful (200 W) pulsed laser peening equipment available in the world
• Real-time diagnostics and selectable beam parameters for comprehensive process control
“This is the first opportunity for many European manufacturers to access an industrial laser peening system for application and product development research,” said David Lahrman, VP of Business Development for LSPT. “We’re introducing a superior fatigue enhancement solution to the European market, and we’re excited to form new partnerships in pursuit of stronger, more reliable components.”
Laser shock peening (LSP) is a powerful metal improvement process that produces a 10X fatigue life enhancement over shot peening. LSP utilizes a high-energy pulsed laser to generate controlled stress waves that impart compressive residual stresses up to 12 mm beneath the material surface. Laser peening has been proven to significantly extend the service life of metal parts by providing enhanced resistance to common failure mechanisms:
LSP Technologies’ newest laser peening facility will reside in the heart of the Hamburg Aviation Cluster at the ZAL Center of Applied Aeronautical Research. The ZAL TechCenter is one of the largest and most advanced aeronautical research facilities in the world, offering an innovative research space for collaborative development of emerging technologies.
Companies looking to improve the fatigue strength and performance capabilities of their parts should contact LSP Technologies regarding access to the Hamburg laser peening facility. Highly trained technicians will work alongside OEM researchers to develop custom applications addressing specific material performance issues.
Perth, Western Australia, Jun-27-2017 — /EPR INDUSTRIAL NEWS/ — Nexxis are one of Australia’s leading suppliers of specialist remote visual inspection (RVI) technology and non destructive testing (NDT) equipment and they have all the answers to your equipment misalignment problems.
Industrial operations are losing huge sums of money because the centrelines of the shafts of their rotating equipment (such as pumps and motors) aren’t running on the same axis and are therefore misaligned – with some industry sources going as far as saying that shaft misalignment is to blame for up to 50% of all machine breakdowns.
And when you consider that a survey by a leading rotating equipment service company found that less than 10% of machines that were evaluated were aligned within acceptable tolerances, misalignment is clearly a widespread problem.
Here are some of the costly and damaging effects of equipment that is poorly aligned or misaligned.
Misalignment is one of the leading causes of vibration problems – and as the reliability of the machine corresponds directly with the level of vibration, excessive radial and axial vibrations will impact negatively on performance. All rotating equipment will produce a certain level of noise, but when the shafts are misaligned and the equipment vibrates excessively, noise levels will also escalate correspondingly.
Premature failure of seals and bearings
Accelerated failure of seals and other parts is costly – and even the slightest misalignment can result in excessive force and stress being put onto the bearings and seals. Replacement parts are expensive, plus there’s also the risk of damage and contamination of other components from the leaking fluid from the stressed seals and bearings.
Increased energy costs
Misalignment correlates directly to higher power consumption as the machines are less efficient and therefore draw greater amounts of energy.
In the same way that variations in temperature can cause misalignment, misalignment can cause machines to overheat which results in lubrication issues as well as safety risks.
Misalignment can cause the shafts to break or crack – and this can lead to unplanned downtime and production problems as well as costly equipment repair.
Higher operating costs, loss of production and increased maintenance costs
Misaligned machinery generally has a shorter service lifespan and this premature failure of capital equipment adversely affects outputs as well as negatively impacting the operation’s balance sheet. Higher maintenance costs, costly downtime, unexpected capital costs for equipment replacement, increased inventory for spare parts and even the potential for catastrophic machinery failures are all consequences of misalignment-induced mechanical failures.
Inferior quality outputs
Misaligned machinery can also result in inferior or defective products which can impact on profitability.
Implementing a careful and thorough preventative maintenance programme will go a long way towards minimising the risk – and the associated costs – of misaligned machinery. To find out how a customised solution can ensure that your operation runs at optimum efficiency, you should contact Nexxis on 08 9418 4952 or via their website, nexxis.com.au.
Dublin, Ohio, USA, Jun-14-2017 — /EuropaWire/ —LSP Technologiesannounces the sale of its state-of-the-art Procudo® 200 Laser Peening System to the ZAL Zentrum für Angewandte Luftfahrtforschung in Hamburg, Germany. The equipment is being delivered to the ZAL TechCenter in Hamburg during the 3rd quarter of 2017, and being used to study metal fatigue enhancement applications for the civil aviation industry.
“We are very excited to introduce the first production-quality commercial laser peening system into Europe,” said Dr. Jeff Dulaney, President and CEO of LSP Technologies, Inc. “Laser peening is becoming the aviation industry standard for increasing fatigue strength in titanium and steels, and LSPT’s Procudo® Laser Peening System is the most powerful and versatile machine available for component service life extension.”
Laser peening is a proven method for significantly increasing the fatigue life and fatigue strength of metals. The mechanical surface enhancement process utilizes a high-energy pulsed laser beam to impart compressive residual stresses up to twenty times deeper than shot peening. The compressive stresses introduced by laser peening add strength and robustness to metal parts by improving their resistance to damage, fatigue, crack initiation and crack propagation. Benefits of the process include: extended component service life, reduced maintenance and repair costs, improved part performance, and enhanced resistance to failure. The process has been employed for years by major aerospace OEMs including GE Aviation and Rolls Royce.
LSP Technologies’ Procudo® 200 Laser Peening System is the only commercially available laser designed exclusively for laser peening. It employs a diode-pumped, pulsed YLF laser that produces a flat-top beam for smooth energy distribution and consistent processing. The flexible system offers selectable laser parameters, along with custom controls and diagnostics developed from LSPT’s 20 years of laser peening experience. Engineered for high-volume production processing, the Procudo® Laser Peening System can deliver 20 pulses per second, making it the fastest laser peening system ever built.
The Hamburg Center of Applied Aeronautical Research was established in 2009 as a technological research and development hub for the Hamburg Aviation Network. It is a public-private partnership that not only includes collaboration from some of the aviation industry’s largest organizations, such as Lufthansa and Airbus, but also from suppliers, SME, universities, research institutions, start-ups and many more. The ZAL TechCenter opened in Hamburg in 2016, and the 95-million-euro facility immediately became one of the largest and most advanced aeronautical research facilities in the world.
LSP Technologies is the world’s premier laser peening services, technology and equipment provider. It is the only company in the world selling, installing, and integrating state-of-the-art laser peening systems into manufacturing and research facilities. The company has been providing laser peening production services for clients in the aviation and power generation industries for over twenty years, and has been awarded more than fifty patents for innovations in laser peening equipment and technology.
Willetton WA, Australia, Apr-20-2017 — /EPR INDUSTRIAL NEWS/ — AccuPak are Australia’s leading supplier of packing, filling, bagging and palletising machinery and equipment, and they have the answers on how you can increase your productivity, reduce your personnel requirements and minimise the risk of injury. Accupak helps business owners save money and improve efficiencies with automated palletising systems. The advantages of automatic palletising are numerous, as detailed below.
Any industrial and warehousing operation that is still relying on manual palletising is likely to be compromising their productivity, quality and business efficiencies.
Manual palletising is no match for modern automated equipment in terms of speed, precision, productivity, safety, quality and outputs and in today’s highly competitive environment, businesses need to take every opportunity to improve.
Palletising is the final step in an assembly line whereby the products (such as boxes, bags, cases, cartons, bottles, sacks etc) are loaded onto pallets. Semi-automatic and automatic palletising systems have undergone major changes in recent years, with advances in robotics technology driving significant improvements in terms of pallet pattern flexibility, tooling flexibility, cycle times as well as the presentation of the stacked pallets.
In basic terms, a robotic palletiser utilises various end-of-arm-tools which alleviate the need for manual stacking of bags, cartons or drums onto a pallet, thereby increasing productivity and profitability while allowing greater flexibility and versatility.
Although automated palletising equipment requires a capital outlay, many businesses are surprised at just how quickly they get a return on their investment. It doesn’t take long before the companies’ bottom-lines reflect the improvements in productivity and efficiencies that are made possible by the new equipment – and customer satisfaction levels are also a lot higher.
Let’s take a closer look at how palletising equipment will benefit a business:
Speed of operation. Humans can’t compete with automated or even semi-automated palletising equipment when it comes to speed. The equipment works faster than any person possibly can, plus it can operate continuously.
Quality control. Because human error is eliminated, a robotic palletiser ensures that quality standards are consistent and deliveries/outputs are always correctly counted and packed. The overall consistency of the loading and unloading processes improves, thereby reducing costly stoppages required to fix errors and inconsistencies as well as reducing the likelihood (and therefore, the cost) of returns or damaged goods.
Reduce labour costs. Eliminating the human element or substantially reducing the level of human intervention leads to substantially lower labour costs and greater efficiencies. The likelihood of error and contamination from human handling is minimised plus there are the obvious productivity and profitability benefits as a result of lower labour costs. Another reason why automated palletisers can improve business efficiencies is that personnel who are no longer required on the manual packing line can be redeployed to other areas within the organisation and used to greater effect.
Greater flexibility. Versatile palletising equipment makes it easy to reconfigure systems to handle different shapes, case sizes, pallet stacking patterns, layers of product and weights as well as handle multiple production lines. This means faster turnaround times and productivity improvements.
Improved working conditions. An automated palletising system reduces the need for workers to do heavy lifting and repetitive work, and minimises the likelihood of OH&S issues. This means a safer working environment with reduced likelihood of workplace injuries and costly workers compensation claims.
Improved data handling and reporting. Computerized controls and a seamless interface with other business software systems allow improved data gathering, real-time reporting and analysis as well as reducing invoicing errors and enabling a more streamlined and secure information chain.
More efficient use of floorspace. A robotic palletiser generally occupies less space than a manual operation which means businesses can use their square meterage more cost-effectively. In some instances, operations are even able to reduce the size of their factory or warehouse, which results in substantial cost savings.
Find out more by calling the AccuPak professionals on 1300 793 476 or visit www.accupak.com.au to learn more about their extensive range of palletising equipment and solutions.
LINCOLN, NE, 10-Sep-2016 — /EPR INDUSTRIAL NEWS/ — Z3 Technology, LLC, a leading provider of embedded video compression systems, and Sony Electronics Inc., an international leader in image sensors camera technology, are announcing the availability the Z3Cam-4KTM, a 4K H.265 IP camera leveraging Sony’s FCB-ER8300 4K camera. The Z3Cam-4K brings clarity and detail to high movement and low light conditions with optimized 4K technology. This unit captures stunning video with 20x optical zoom with integrated auto focus. The Z3Cam-4K provides crystal clear images for broadcast, industrial, medical, security and corporate applications while adding the ability to broadcast and analyze your video around the world.
The Z3Cam-4K is the first 4K video system capable of encoding and streaming 4K H.265/HEVC video with ONVIF integration for easy camera management. The innovative Z3Cam-4K has multiple options for your IP transmission. The system can output both H.265/HEVC and H.264 video over IP in 4K resolutions. It can also send a simultaneous HD stream. Camera control can take place remotely with VISCA control commands sent over IP to the Z3Cam-4K from a comm port on your PC. Where seeing sharp lines is key, Sony’s 4K noise reduction algorithm provides the highest quality imaging fit for virtual reality imaging and high detail data analytics.
“Sony is privileged to work with Z3 on providing the 4K optics and image capture subsystem integrated into the Z3Cam-4K. With fast auto focus, 20x optical zoom and electronic image stabilization we expect this new camera to be deployed widely in demanding commercial and industrial 4K applications,” said John Monti, Director, Sony Visual Imaging Solutions.
“The Z3Cam-4K camera provides high quality, low bit rate video to be streamed over IP networks at 4K resolutions,” Aaron Caldwell, CEO Z3 Technology said. “In the past the bandwidth requirements for 4K were too high for many of our customers to make the switch to 4K. The Z3Cam-4K solves this dilemma by taking advantage of state of the art H.265 compression technology that uses very low power and low bandwidth. Z3 is excited to be collaborating with Sony to offer the industry this 4K H.265 IP camera solution to allow 4K imaging to be sent around the world with no distance limitations.”
H.265/HEVC and H.264 encoded video
4K (Ultra-HD) and HD resolutions
High sensitivity image processor
20x optical and digital zoom
Integrated auto focus zoom and optional manual focus
Visibility enhancer ICR (Day and Night)
Noise reduction algorithm for high frequency and high detail areas
GigE interface for IP output
IP control and configuration
Supports Sony VISCA camera control over IP and ONVIF Profile S
Device recording options via USB 2.0 interface
Network recording options over IP
PoE power or DC power
About Z3 Technology:
Z3 Technology is a Sony Authorized Integrator and is a leader in the embedded video market with focus on OEM ready system-on-modules and technology transfer licensing.
SAN JOSE, Calif., 23-Aug-2016 — /EPR INDUSTRIAL NEWS/ — Sena Technologies, Inc., the global leader in Bluetooth communication devices for motorsport, outdoor and industrial solutions, announced today the release of its new Tufftalk headset, which is engineered with Sena’s almost two decades of industrial wireless Bluetooth expertise.
“Sena Tufftalk is the first fully Bluetooth integrated intercom device to both protect the user and supply a clearer communication channel.” said Tae Kim, president and CEO of Sena Technologies, Inc. “This device marks our continued commitment to the safety and efficiency of the industrial field.”
Sena’s Tufftalk, an earmuff Bluetooth® communication and intercom headset, is designed specifically to meet the communication and connectivity needs of industrial applications. Tufftalk sports a 1.4 km working Bluetooth range – the furthest of any product on the market today. Its sturdy design and tough manufacturing offers up to 15 hours of uninterrupted intercom communication between up to four headsets. Coupled with its seamless compatibility with other Bluetooth and two-way radio devices, including Sena SR10i which allows for wireless two-way radio communication, Tufftalk far outpaces the competition.
Breaking through the noise
In rough and loud environments, safety is key, and this is exactly where Tufftalk truly shines. Tufftalk’s secure earmuffs help protect users from harmful noise with an audio attenuation of 24dB. The ambient mode feature allows users to amplify external sounds – generating greater awareness of surroundings so important alarms or calls can be heard while still protecting hearing. For more active applications, Tufftalk offers an optional hard hat mount package.
“Poor worksite communication is costly for businesses,” Kim said. “With Tufftalk we applied Sena’s two decades of expertise to offer industrial strength seamless communication for the harshest of environments.”
Equipped with HD quality speakers, Tufftalk delivers crystal clear audio that industrial mobile workers need to stay safe on busy and noisy worksites. Tufftalk features Sena’s Advanced Noise-Control™ technology, which limits the interference of background noise while maintaining the full volume of voice communication.
Sena’s patented Jog Dial design is glove-friendly and easy to control, while the VOX technology allows users to answer phone calls, communicate and react to voice commands, all while hands-free. Tufftalk is also compatible with a Sena App to configure settings and presets easily through any smartphone. As with all Sena units, Tufftalk is completely firmware upgradeable to ensure it remains compatible with all of the latest Bluetooth technology.
Study design for industrial environments
Optional 1.4 km communication range, or 800 km with default antenna
Equipped with VOX for hands-free control
Pairs to smartphones and other Bluetooth enabled devices
15 hours of talk time with lithium battery or 12 hours with AAA batteries
Attenuation of 24dB
HD-quality speaker with Sena’s Advanced Noise-Control™ blocking external noise
Compatible with two-way radios
Optional hard hat mounting available
Since 1998, Sena has been recognized as a wireless leader specializing in Bluetooth-based solutions that benefit both users and businesses at large. Drawing from its industrial solutions, Sena is a leader in consumer goods in the power sports and action sports industries providing communication solutions for this market since releasing the SMH10 in 2011.
Like all Sena products, Tufftalk comes with Sena’s industry-leading two-year warranty, and is now available on BuySena.com. For more information and the full Sena product line, please visit: www.SenaIndustrial.com.