Category Archives: Performance

Machine time on LSPT’s laser peening equipment at ZAL will be available to manufacturers seeking metal fatigue enhancement

Dublin, OH, Aug-01-2017 — /EuropaWire/ — LSP Technologies (LSPT) is now filling its schedule for laser peening application development in Europe. This landmark opportunity coincides with the impending delivery of LSPT’s Procudo® 200 Laser Peening System to the ZAL Center of Applied Aeronautical Research (ZAL Zentrum für Angewandte Luftfahrtforschung) in Hamburg, Germany. Beginning in 2018, LSPT is making the Procudo® System available to European manufacturers for laser peening research and application development.

Key features of the Procudo® 200 Laser Peening System:

• Production-quality system engineered for high-volume laser peening
• Diode-pumped, pulsed YLF laser delivers high beam quality for consistent processing
• Fastest (20 Hz) and most powerful (200 W) pulsed laser peening equipment available in the world
• Real-time diagnostics and selectable beam parameters for comprehensive process control

“This is the first opportunity for many European manufacturers to access an industrial laser peening system for application and product development research,” said David Lahrman, VP of Business Development for LSPT. “We’re introducing a superior fatigue enhancement solution to the European market, and we’re excited to form new partnerships in pursuit of stronger, more reliable components.”

Laser shock peening (LSP) is a powerful metal improvement process that produces a 10X fatigue life enhancement over shot peening. LSP utilizes a high-energy pulsed laser to generate controlled stress waves that impart compressive residual stresses up to 12 mm beneath the material surface. Laser peening has been proven to significantly extend the service life of metal parts by providing enhanced resistance to common failure mechanisms:

• Fatigue Cracking
• Stress Corrosion Cracking
• Foreign Object Damage
• Fretting Fatigue
• Creep Deformation
• Erosion

Laser peening improves the performance and reliability of metal components, adding value to critical parts across a broad range of industries:

• Aviation and Aerospace – Engine components, turbine blades, bulkheads, wing attachments, landing gear, helicopter components
• Automotive – Axles, drive shafts, valve stems, connecting rods, pistons, impellers
• Medical – Orthopedic implants, replacement joints, spinal fixation devices
• Power Generation – Land-based turbine blades and components, nuclear containment vessels, wind turbine gears
• Manufacturing – Metal forming dies, machine tools

LSP Technologies’ newest laser peening facility will reside in the heart of the Hamburg Aviation Cluster at the ZAL Center of Applied Aeronautical Research. The ZAL TechCenter is one of the largest and most advanced aeronautical research facilities in the world, offering an innovative research space for collaborative development of emerging technologies.

Companies looking to improve the fatigue strength and performance capabilities of their parts should contact LSP Technologies regarding access to the Hamburg laser peening facility. Highly trained technicians will work alongside OEM researchers to develop custom applications addressing specific material performance issues.

SOURCE: EuropaWire

LSP Technologies Procudo® Laser Peening System can deliver 20 pulses per second – the fastest laser peening system ever built

Dublin, Ohio, USA, Jun-14-2017 — /EuropaWire/ — LSP Technologies announces the sale of its state-of-the-art Procudo® 200 Laser Peening System to the ZAL Zentrum für Angewandte Luftfahrtforschung in Hamburg, Germany. The equipment is being delivered to the ZAL TechCenter in Hamburg during the 3rd quarter of 2017, and being used to study metal fatigue enhancement applications for the civil aviation industry.

“We are very excited to introduce the first production-quality commercial laser peening system into Europe,” said Dr. Jeff Dulaney, President and CEO of LSP Technologies, Inc. “Laser peening is becoming the aviation industry standard for increasing fatigue strength in titanium and steels, and LSPT’s Procudo® Laser Peening System is the most powerful and versatile machine available for component service life extension.”

Laser peening is a proven method for significantly increasing the fatigue life and fatigue strength of metals. The mechanical surface enhancement process utilizes a high-energy pulsed laser beam to impart compressive residual stresses up to twenty times deeper than shot peening. The compressive stresses introduced by laser peening add strength and robustness to metal parts by improving their resistance to damage, fatigue, crack initiation and crack propagation. Benefits of the process include: extended component service life, reduced maintenance and repair costs, improved part performance, and enhanced resistance to failure. The process has been employed for years by major aerospace OEMs including GE Aviation and Rolls Royce.

LSP Technologies’ Procudo® 200 Laser Peening System is the only commercially available laser designed exclusively for laser peening. It employs a diode-pumped, pulsed YLF laser that produces a flat-top beam for smooth energy distribution and consistent processing. The flexible system offers selectable laser parameters, along with custom controls and diagnostics developed from LSPT’s 20 years of laser peening experience. Engineered for high-volume production processing, the Procudo® Laser Peening System can deliver 20 pulses per second, making it the fastest laser peening system ever built.

The Hamburg Center of Applied Aeronautical Research was established in 2009 as a technological research and development hub for the Hamburg Aviation Network. It is a public-private partnership that not only includes collaboration from some of the aviation industry’s largest organizations, such as Lufthansa and Airbus, but also from suppliers, SME, universities, research institutions, start-ups and many more. The ZAL TechCenter opened in Hamburg in 2016, and the 95-million-euro facility immediately became one of the largest and most advanced aeronautical research facilities in the world.

LSP Technologies is the world’s premier laser peening services, technology and equipment provider. It is the only company in the world selling, installing, and integrating state-of-the-art laser peening systems into manufacturing and research facilities. The company has been providing laser peening production services for clients in the aviation and power generation industries for over twenty years, and has been awarded more than fifty patents for innovations in laser peening equipment and technology.

SOURCE: EuropaWire

Improve Your Palletising To Save Money And Increase Business Efficiencies

Willetton WA, Australia, Apr-20-2017 — /EPR INDUSTRIAL NEWS/ — AccuPak are Australia’s leading supplier of packing, filling, bagging and palletising machinery and equipment, and they have the answers on how you can increase your productivity, reduce your personnel requirements and minimise the risk of injury. Accupak helps business owners save money and improve efficiencies with automated palletising systems. The advantages of automatic palletising are numerous, as detailed below.

Any industrial and warehousing operation that is still relying on manual palletising is likely to be compromising their productivity, quality and business efficiencies.

Manual palletising is no match for modern automated equipment in terms of speed, precision, productivity, safety, quality and outputs and in today’s highly competitive environment, businesses need to take every opportunity to improve.

Palletising is the final step in an assembly line whereby the products (such as boxes, bags, cases, cartons, bottles, sacks etc) are loaded onto pallets. Semi-automatic and automatic palletising systems have undergone major changes in recent years, with advances in robotics technology driving significant improvements in terms of pallet pattern flexibility, tooling flexibility, cycle times as well as the presentation of the stacked pallets.

In basic terms, a robotic palletiser utilises various end-of-arm-tools which alleviate the need for manual stacking of bags, cartons or drums onto a pallet, thereby increasing productivity and profitability while allowing greater flexibility and versatility.

Although automated palletising equipment requires a capital outlay, many businesses are surprised at just how quickly they get a return on their investment. It doesn’t take long before the companies’ bottom-lines reflect the improvements in productivity and efficiencies that are made possible by the new equipment – and customer satisfaction levels are also a lot higher.

Let’s take a closer look at how palletising equipment will benefit a business:

Speed of operation. Humans can’t compete with automated or even semi-automated palletising equipment when it comes to speed. The equipment works faster than any person possibly can, plus it can operate continuously.

Quality control. Because human error is eliminated, a robotic palletiser ensures that quality standards are consistent and deliveries/outputs are always correctly counted and packed. The overall consistency of the loading and unloading processes improves, thereby reducing costly stoppages required to fix errors and inconsistencies as well as reducing the likelihood (and therefore, the cost) of returns or damaged goods.

Reduce labour costs. Eliminating the human element or substantially reducing the level of human intervention leads to substantially lower labour costs and greater efficiencies. The likelihood of error and contamination from human handling is minimised plus there are the obvious productivity and profitability benefits as a result of lower labour costs. Another reason why automated palletisers can improve business efficiencies is that personnel who are no longer required on the manual packing line can be redeployed to other areas within the organisation and used to greater effect.

Greater flexibility. Versatile palletising equipment makes it easy to reconfigure systems to handle different shapes, case sizes, pallet stacking patterns, layers of product and weights as well as handle multiple production lines. This means faster turnaround times and productivity improvements.

Improved working conditions. An automated palletising system reduces the need for workers to do heavy lifting and repetitive work, and minimises the likelihood of OH&S issues. This means a safer working environment with reduced likelihood of workplace injuries and costly workers compensation claims.

Improved data handling and reporting. Computerized controls and a seamless interface with other business software systems allow improved data gathering, real-time reporting and analysis as well as reducing invoicing errors and enabling a more streamlined and secure information chain.

More efficient use of floorspace. A robotic palletiser generally occupies less space than a manual operation which means businesses can use their square meterage more cost-effectively. In some instances, operations are even able to reduce the size of their factory or warehouse, which results in substantial cost savings.

Find out more by calling the AccuPak professionals on 1300 793 476 or visit www.accupak.com.au to learn more about their extensive range of palletising equipment and solutions.

Leading Developer Of Individualized Solutions For Siphonic Roof Drainage Chooses Chicago Representative As First US Presence In The All Important Manufacturing Belt

After many successful years developing and distributing individual software solutions to plumbing manufacturers around the world, German-based Keidel Software announces a new US agent, Johannes Lenzhofer, Chicago, Illinois. Mr. Lenzhofer has a wide network of contacts, as well as years of experience representing German companies in the US.

“As a center of the manufacturing belt, Chicago is a strategic city for us” explains Rolf H. Keidel, founder of the company. “The DrainStar® Siphonic Calculator helps American roof drain and pipe manufacturers precisely calculate a planned drainage network using their own product information and relevant data. However, it also adds value to the manufacturer’s products by providing the data and drawings for construction of the drainage network that their customers can use. The manufacturer becomes a system provider that offers solutions– not just a seller of drains and pipes. This adds great value to the manufacturer’s products and brand.”

The precision of the DrainStar Siphonic Calculator software also results in cost savings of about 30% on average because the exact drainage performance of the roof runoffs is calculated. The manufacturer easily enters any product information with other key figures about the planned drainage network, and the network plan appears on the computer screen, including all the needed components. The manufacturer decides whether to create bills of material with or without prices, while the data can be converted into estimates or tender offers instantly. The network drawing can easily be transferred to CAD. All country-specific variables can also be used.

“US companies who want to take advantage of government and other incentives for ‘green’ building projects will recognize the opportunities presented by calculating siphonic drainage networks,” adds Mr. Lenzhofer. “By using a siphonic design, LEED™ points are awarded, signifying energy efficient and environmentally friendly construction practices. These points can translate into increased profitability.”

The LEEDâ„¢ green building rating system encourages design and construction practices that increase profitability while reducing negative environmental impact on buildings. The environmental benefits of siphonic roof drainage are clear. Properly calculated siphonic drainage networks can result in reduced site disturbance and preparation, as well as a reduction in the use of construction materials. Pipe diameters are much smaller, the number of roof runoffs and downpipes is greatly reduced, and fewer ground lines need to be laid. These and other desired results are eligible for valuable LEED credits, and offer significant cost cutting for builders.

About Keidel Software
Keidel Software was founded in 1993 to develop and provide software solutions for the building industry around the world. Keidel Software is the market leader in Germany and has customers throughout Europe, Asia and the United States.

Contact Information Keidel US
For more information visit: http://www.keidel-software.com/us/index.php 

Via EPR Network
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